
Model an ECore transformer, perform open-circuit and short-circuit tests to determine magnetizing and leakage inductances, and build a 3d magnetic field simulation with a laminated core and annular air gap.
Set up a 24-volt, 300-turn copper coil with a 0.8 filling factor. Model the laminated core using the effective BH curve and apply gauge fixing.
Compute the magnetizing inductance and leakage inductance of a transformer using open-circuit and short-circuit tests, plotting coil voltages and currents, and evaluating coil resistances.
Extract the transformer's parasitic capacitance matrix by applying electrostatics, setting boundary conditions, and using a stationary source sweep to compute self and mutual capacitances.
Connect the transformer model to external lumped circuit, drive the primary with a circuit voltage and the secondary with circuit current, then add a full wave rectifier, filter, and plots.
Observe time-dependent transformer simulations by enabling the magnetic field and electrical circuit solvers, using MUMPS for faster solutions, and adding a primary current probe to monitor evolving waveforms.
Compute iron and copper losses in a transformer using the Steinmetz loss model, adding loss calculations to core and coils, and solving via time-to-frequency losses with harmonics and volume integration.
Perform a transformer thermal analysis by coupling magnetic heating to heat transfer in solids, capturing iron and copper losses, applying convective cooling, and determining the transformer’s temperature rise.
Couple electromagnetic analysis with structural mechanics to determine stresses and displacements in transformer windings due to electromagnetic forces.
Learn to use the curve digitizer to convert a material loss graph into a table, export as mph or text, and validate the digitized iron loss curve against the original.
Import a BH curve from a datasheet, check and optimize it with the BH curve checker to ensure (0,0), smoothness, and vacuum permeability at saturation, preventing convergence issues.
Convert a material bh curve into an effective bh curve using the effective nonlinear magnetic curves calculator, export via simple energy method, and apply it in a new comsol model.
Import Tata Steel iron loss data and apply a user defined model. Interpolate at 50 Hz and convert to watt per kilogram, then multiply by density to yield core losses.
This course is all about learning Multiphysics coupled simulations in COMSOL Multiphysics. It covers electromagnetic analysis, electrostatics, electromagnetic loss calculation, coupled electromagnetic-thermal analysis, electromagnetic-structural analysis and finally, various aspects of magnetic material non-linearity modelling.
An E-core transformer example is used for modelling. The course is structured in the form of simple tutorial videos demonstrating how to extract magnetizing and leakage inductances, parasitic capacitances, FEM-circuit coupling with rectifier and filter, iron and copper loss calculation, thermal analysis, structural analysis and BH curve modelling.
Each consecutive tutorial builds up on the previous step to develop a comprehensive capability for performing multiphysics simulations.
Course structure:
Section 1: Electromagnetic analysis
Extracting the Magnetizing and Leakage inductance of a transformer
Section 2: Electrostatic analysis
Obtaining the parasitic capacitance matrix of the transformer
Section 3: FEM-Circuit coupling
Connecting the transformer model with a rectifier and filter
Section 4: Loss calculation
Finding the Iron and Copper losses in the transformer
Section 5: Thermal Analysis
Determine the temperature rise due to electromagnetic losses
Section 6: Structural Analysis
Examine the stresses and deformation due to electromagnetic forces in the transformer
Section 7: Magnetic non-linearity modeling
Extracting curve data from graph using curve digitizer, rectifying B-H curve to solve convergence issues, using loss data from material datasheet and obtaining Effective B-H curve model from original B-H curve
*Subtitles are available for all lectures in English[US].
Why take this course:
This course takes a systematic approach to learning multiphysics simulation. The gradual build up of learning makes the topic very accessible. I have put my heart and soul in making of this course, using my insights to include all the intricacies and nuances I would have been delighted to learn as a beginner, all in one place.
Disclaimer:
This course is not affiliated with, endorsed by, or sponsored by COMSOL AB. COMSOL Multiphysics® is a registered trademark of COMSOL AB. For support and licensing, please visit the COMSOL official website.