Mistake Proofing and Poka Yoke

Name: Mistake Proofing and Poka Yoke
Rating: 4.5 (61 reviews)

Based on the Zero Quality Control System!

Created byLean Strategies International LLC

Last updated 7/2021

English

English [Auto],

What you'll learn

Students will learn about Mistake Proofing.
Students will learn about the zero quality control system.
Students will learn about why you would want zero defects.
Students will learn about common causes of defects.
How the ZQC System is different than traditional quality improvements.
Students will learn about the four different elements of the ZQC System.
Students will learn about Inspection at the Source.
Students will learn about 100% Inspection.
Students will learn about Immediate Feedback.
Students will learn about poka yoke.
Students will review examples of poka yoke.

Course content

5 sections • 17 lectures • 1h 2m total length

What is the ZQC System?2:45
In this lecture you will learn:
What the ZQC System is.
Where the Zero Quality Control System Comes From.
What the objective of the ZQC System is.
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Reflection Question
Why would you want Zero Defects?4:43
In this lecture, Lean Strategies International LLC explains some general effects of defects, as well as general benefits from pursuing zero defects.
Common Causes of Defects5:19
In this lecture Lean Strategies International LLC will introduce 4 common causes of defects. Students will also be challenged to brainstorm the common causes of defects that they see regularly.
Common Causes of Defects
How is ZQC different from Traditional Quality Improvements?4:03
We’ve all heard of the traditional process for quality improvements. Plan, Do and Check. This process is largely based on the Check or Inspection catching defects. In this lecture Lean Strategies International LLC will compare the ZQC system to the Traditional plan, do, check model. By the end of this lecture you will learn:
How the ZQC System is Different than the Traditional Quality System.
The four foundational elements of the Zero Quality Control System.

Introduction to The Four Elements of the Zero Quality Control System3:00
In this lecture you will be introduced to the four elements of the Zero Quality Control System.
Different approaches to inspection7:19
In this lecture Lean Strategies International LLC will introduce three different methods of inspection that were first taught by Dr. Shingo in the book Zero Quality Control: Source Inspection and the Poka-yoke System. These four methods will help you understand the basis for ZQC and learn the difference between each of the three different methods of inspection.
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100% Inspection3:41
100% inspection is one of 4 critical elements of the Zero Quality Control System developed by Dr. Shigeo Shingo. In this lecture Lean Strategies International LLC will introduce you to 100% inspection and compare the benefits of it to the widely used SQC method.
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100% Inspection Questions
Immediate Feedback2:12
In this lecture, Lean Strategies International LLC will introduce one of the foundational elements of the ZQC System. Immediate Feedback.

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Introduction to Poka Yoke2:24
Errors, Mistakes and Accidents all can quickly turn to defects. In this lecture Lean Strategies International LLC will introduce the error proofing concept known as poka yoke.

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How does Poka Yoke Work?2:23
In this lecture Lean Strategies International LLC will discuss the two different ways that Poka Yoke Works.

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Contact Methods of Poka Yoke2:13
In this lecture Lean Strategies International LLC will share the basics of the contact method of Poka Yoke.
Fixed Value Methods2:43
Fixed value methods, also known as constant value methods, is a technique that can be used to both control and warn a person when the process is not in compliance or an error has been made. In this lecture Lean Strategies International LLC will introduce you to this valuable method.
Motion Step Methods2:45
Errors can occur when a step in a process is skipped. Sometimes those errors will turn into defects. In the motion-step method or sequence method, the focus is on ensuring the process steps are followed before starting the next stage. In this lecture Lean Strategies International LLC will introduce the Motion Step Method of Poka Yoke.

Different types of Sensing Devices5:48
In this lecture you will learn about 3 common ways taught by Dr. Shingo in the book Zero Quality Control: Source Inspection and the Poka Yoke Method that can be used to sense abnormalities or conditions that may result in a defect.
Examples of Poka Yoke3:28
There are many examples of poka yoke and mistake proofing that help us avoid defects. Poka Yoke is found in manufacturing, service and information systems. In this lecture Lean Strategies International LLC will share two examples of warning and control Poka Yokes.
Contact, Fixed Value and Motion Step Examples6:02
In this lecture Lean Strategies International LLC will share some examples of the contact, fixed value and motion step methods of poka yoke.
Capstone Project

Requirements

There are no prerequisites for the course.

Description

Welcome to this course on Mistake Proofing using the powerful Zero Quality Control System, created by Dr. Shigeo Shingo. As you may or may not know already, Lean Strategies International LLC’s vision is to educate, empower and transform organizations and lives around the world through the power of continuous improvement strategies. To do this we work to provide affordable and comprehensive coaching, educational opportunities and supplies that can be measured through the success and experiences of our partners and students. The method we will learn about in this course is based on the Zero Quality Control system. This powerful system will make your workplace and you more productive and efficient. In addition the work you do will become much easier. The Zero Quality Control system breaks down the common ways that human mistakes occur and helps you learn to prevent them from turning into defects. This course will give you a comprehensive understanding of each of the steps in the system and will challenge you to go and use them. Throughout the course you will learn about the zero quality control system, poka yoke systems, tools that will help you prevent errors and we will look at examples of how Poka Yoke works today. We’ll also discuss a process that will allow operators and office personnel to apply the system and prevent mistakes in their everyday work. Like many courses with Lean Strategies International LLC you will learn in comprehensive lectures, study handouts, test your knowledge with quizzes and complete activities all throughout the course. You’ll also have access to course materials anytime you want, so you can log in and work at your own pace. Rest assured by the end of this course you will have a much deeper understanding of how you can mistake proof in different environments. So, look through the various descriptions. Watch the free previews and then enroll in the Mistake Proofing course with Lean Strategies International LLC and let’s get started creating solutions that ignite your power, today!

Who this course is for:

Operations Employees
Quality Employees
Production Employees
Office Personnel
Engineers
Continuous Improvement Specialists
Lean Manufacturing Enthusiasts
Lean Production Employees
Business Employees
Students
Anyone Interested in learning how to mistake proof

Mistake Proofing and Poka Yoke

What you'll learn

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Course content

What is the ZQC System?4 lectures • 17min

The Four Elements of the ZQC System4 lectures • 16min

The Poka Yoke System5 lectures • 12min

Examples3 lectures • 15min

Graduation1 lecture • 2min

Requirements

Description

Who this course is for: