
Learn how to plan, coordinate, and control inventory across global operations to balance customer service with cost, by deciding when to make or order and how much.
Explore the four cycle inventory types—raw materials, work in progress, finished goods, and MRO—and how safety stock, in transit, and anticipation inventory balance supply and demand.
Treat inventory as money, manage it as a current asset on the balance sheet, and use inventory turns to convert inventory into cash and income.
Balance shortage costs with holding costs, including item cost, storage, handling, taxes, insurance, interest, obsolescence, price declines, quality costs, and ordering costs, to optimize inventory across departments.
Determine the right inventory level by weighing holding costs, including cost of capital and opportunity costs, storage, and transportation, against risks of damage or obsolescence and lost sales.
Learn four valid reasons to hold inventory: safety stock, meeting demand, preventing disruptions, and discounts; avoid four bad reasons that mask supplier, forecasting, or process problems.
Explore push and pull strategies in production inventory, comparing forecast-based planning to actual orders. Implement just-in-time material flow, focus bottleneck management, and use on-floor observations to optimize inventory.
Manage finished goods inventory by assigning unique SKUs and balancing production and supplier lead times, stage inventory to finish quickly, and meet demand while minimizing carrying costs.
Explore how service inventory differs from factory inventory, applying the push pull boundary to manage work completed before customers arrive, buffering variability with labor, information, and self-service options.
Define the sales and operations plan to set annual production and inventory levels. Balance demand forecasts with capacity through collaboration of sales, operations, and finance, considering outsourcing and contract manufacturers.
Learn how demand forecasting drives inventory decisions by distinguishing independent and dependent demand, and applying horizon reduction, aggregation, and multiple inputs to improve accuracy, timeliness, and simplicity.
Learn how ERP coordinates inventory and resources by sharing databases across departments, enabling end-to-end planning, order tracking, and supply chain management across global operations.
Master inventory management by aligning the right amount of inventory in the right place at the right time, using tools and systems for inventory control.
WHAT IS INVENTORY MANAGEMENT?
The objective of inventory management is to replace a very expensive asset called “inventory” with a less-expensive asset called “information.” In order to accomplish this objective, the information must be timely, accurate, reliable and consistent.
Inventory management answers the question of how much inventory is needed to buffer against the fluctuations in forecast, customer demand and supplier deliveries.
Why Management Inventory?
The major reason for managing inventory is to reconcile the following potentially conflicting objectives:
#1 Maximizing Customer Service
#2 Maximizing Efficiency of Purchasing and Production
#3 Minimizing Inventory Investment
#4 Maximizing Profit
The world of business continues to change rapidly and dramatically. No longer will we see the stability of the past; reorganization is fast becoming standard.
Business organizations are having to reinvent and reorganize themselves continually in order to meet demands of the global marketplace.
Everyone is faced with the challenge of developing the most highly educated and diverse workforce ever known. Because requirements for skill levels continue to increase, less-educated workers are struggling to find jobs. The competition for goods will only become more intense.
More important, this course challenges you to upgrade your existing skills and acquire new ones. Regardless of your present skill level, you have the opportunity to increase your knowledge of inventory management.
Within this course you will find:
• An organizing question at the beginning of each module to orient your thinking—all content that follows provides the answer to the question
• Learning objectives that aid in measuring and understanding
• The distilled essence of inventory management theory and planning information
• Proven skill-building topics for adding to your professionalism