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Design Design Thinking Failure Mode and Effects Analysis (FMEA)

Design Review Based on Failure Mode - Risk Managment

TOYOTA Secret Weapon to Quality and Durability
Rating: 4.2 out of 54.2 (2 ratings)
9 students
Created by Dr. Rauf Tailony
Last updated 9/2020
English
English [Auto]
30-Day Money-Back Guarantee

What you'll learn

  • You will learn the philosophy of DRBFM (Design Review Based on Failure Mode) and how to apply it in your field as an engineer, designer, businessman, or CEO on the current and future products.
  • You will learn the secrets of creating a durable and trusted product, and the best practices to deliver designs and processes that are accounting for all future challenges.
  • DRBFM is the secret weapon for TOYOTA Motors company to deliver high durability and high quality products

Requirements

  • No prerequisites needed
  • This course is a replacement to DFMEA, and considered an extension to 6 sigma process enhancement.
  • The course is a main part of the continuous improvement approach (known as KAIZEN) and the famous TOYOTA WAY philosophy of quality.

Description

Design Review Based on Failure Mode (DRBFM) is a cross functional disciplined process used to evaluate proposed changes to designs by problem solving, using a collection of processes within a system designed to prevent recurrence related to the problem-solving methodology, and proactive prevention by searching for hidden issues in new or changed designs. DRBFM is a philosophy and a way of thinking toward avoiding and predicting problems in products and processes. It is considered the secret weapon of TOYOTA motor company toward delivering durable and trusted products.

Hop in and gain the DRBFM skills which help you landing jobs in the spectrum of design and quality as a fresh graduate, and help you advance your  approach toward delivering high quality product and process design for designers and innovators. For Managers; this tool help you save tremendous amount of time in design and development  reviews and processes validation by easily identifying change points and weak links in the company and team structure.

Who this course is for:

  • Fresh graduates, Engineers, Businessmen, Managers, process planners, and program managers.
  • Hobbyists and quality assurance enthusiast

Course content

6 sections • 24 lectures • 3h 54m total length

  • Preview06:19
  • DRBFM Structure
    08:34

  • New Design Vs. Good Design
    08:11
  • Design Change Problem
    11:07
  • DRBFM Impact on Quality
    10:01
  • DRBFM Approach
    07:06

  • DRBFM Process FLow
    09:18
  • Change Matrix Review
    10:25
  • Design Review Members List
    08:47
  • Root Cause Worksheet [5 WHY]
    10:27
  • Preparing for Product Changes
    11:22
  • Developing Problem Statement
    08:26
  • Root Cause Analysis
    06:30
  • Root Cause Tips
    06:39
  • DRBFM Process Summary
    06:52
  • DRBFM Template Review
    14:17

  • Preview12:16
  • Mechanical DRBFM Example [2 - 6]
    08:54
  • Mechanical DRBFM Example [3 - 6]
    05:11
  • Mechanical DRBFM Example [4 - 6]
    14:48
  • Mechanical DRBFM Example [5 - 6]
    09:50
  • Mechanical DRBFM Example [6- 6]
    14:54

  • Failure Modes and DRBFM Checklist
    16:06
  • Preview07:55

  • Electrical DRBFM worksheet for the Smart Watch
    1 question

Instructor

Dr. Rauf Tailony
Ph.D. in Mechanical Engineering
Dr. Rauf Tailony
  • 3.9 Instructor Rating
  • 98 Reviews
  • 399 Students
  • 5 Courses

- Patent holder for fluid-based Orientation sensor used in UAV’s and Horizontal oil drilling, registered in the GCC, 2011.


- Patent holder for crank free two power strokes engine, 2013.


- Patent holder for eco-friendly wireless mouse, 2012.


- 3rd position in the clean open tech competition for eco-friendly inventions, 2012.


- 4th position in the scientific research award, 2010.


- Best Invention Award, 2013.


- Winner of Ideas for tomorrow program, 2014.


- Author of “Inventors Booklet”, 2016.


- Author of several technical papers in the engineering automation and automotive field.



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