Design Review Based on Failure Mode - Risk Managment

Move from current design to new design and good design by applying a proactive, iterative D-R BFM process. Analyze change points, neighboring parts, and system impact to reduce risk.

Explore how a 360 view ICU module overheats after relocation due to packaging constraints; apply failure mode risk management through design change, heat dissipation, design review, and preventive actions.

Apply design review based on failure modes to visualize problems, identify root causes, and drive recommended actions through multidivisional reviews, improving quality from development to production.

Apply the DRBFM approach to design reviews by visualizing assemblies, contrasting old versus new designs, and capturing potential concerns with part numbers and expert feedback to predict failures.

Visualize the system and compare baseline and new designs using exploded views and a hierarchy diagram, then document changes, functions, and interactions across components and subsystems in WFM sheets.

Learn to build and read a change matrix linking components and functions. Assess interactions to identify potential and confirmed concerns, using notes and color codes to guide design reviews.

Assemble cross-functional design review members from the design department and neighboring systems, capture their inputs in a living change matrix, and drive evidence-based problem solving.

Explore the root cause analysis using the five whys to diagnose overheating in a cooling system, tracing from observed phenomena to blocked pipes and debris, and detailing corrective design actions.

Develop a structured change comparison list grouped by system, assembly, subassembly, and components, comparing old and new designs with references and detailed reasons for each change.

Develop a problem statement by mapping failure phenomena through system interactions, using the change matrix and root cause analysis to capture concerns, and link past issues with references for prevention.

Root cause analysis traces the problem from symptoms to source, using five whys and WFM worksheet and Arang sheet to identify root causes across parts and neighboring systems, preventing recurrence.

Apply root cause analysis to identified concerns from the change matrix, define tolerances, and clearly specify causes to avoid them, distinguishing controllable factors from environment, customer use, and process variation.

Explore the DRBFM process, visualize old versus new designs, and apply change matrix, hierarchy diagrams, and the five wise root-cause analysis to deliver a durable product customers are happy with.

Review the DRBFM template from the baseline design to exploded views, change comparison lists, and functions, detailing change points, responsibilities, and root-cause actions for a durable product.

Examine a mechanical DRBFM example using an Excel worksheet to compare baseline and new smartwatch designs, visualizing crown, touch screen, projection assembly, and PCB.

Apply mechanical drbfm to compare baseline and new smartwatch designs, identify red-tagged components, visualize changes with color coding, and build a hierarchy diagram and change list to guide design reviews.

Apply the mechanical drbfm approach by building the components and function lists, aligning basic and additional functions with a change matrix to identify potential concerns for smartwatch components.

Explore the mechanical DRBFM change matrix, mapping change points across components and functions from base to new designs, including projections and lessons learned.

Learn how to use a DRBFM change matrix to identify and verify design concerns, involve cross-functional design review members, and transition from issues to corrective actions before production.

Experts conduct a mechanical drbfm design review, convert potential concerns to non concerns, identify two confirmed concerns, and use root-cause analysis to improve production assembly and inputs and outputs.

Apply the drbfm checklist to identify typical electrical, software, and mechanical failure modes, visualize the system, analyze root causes, and prioritize design changes for quality outcomes.

Drbfm in 28 steps guides development milestones through customer requirements, training, design reviews, change matrix, and multidivisional reviews to production readiness.