Quality Methods & Tools Masterclass: Boosting Performance
What you'll learn
- Experience organizing a Continuous Improvement Environment. From leadership skills, a suitable shop-floor working place, reporting and PDCA, DMAIC, OASIS cycles
- Learn effective and efficient Quality Methods & Tools like Q-matrix, Pareto, 8D report, 5W2H, Histogram, Ishikawa, SPC, MSA, Hypothesis Testing, DoE and FME(D)A
- Experience Methods & Tools like Brainstorming, Creative Thinking, Action Plan and external technical support or mind shift solving mainly non-random problems
- Learn Methods & Tools like Implementation & Sampling, Control Plan etc. Implementing the Solutions and Controlling the Processes
- Experience Methods & Tools for Standardization and Failure prevention like FMEA, Sampling Plan, Poka Yoke, Check lists, Audits and Risk based approaches
- Get first hand industry references how to solve failures best for Casting, Broaching & Inductive Hardening, Thread cutting, Bonding and Heat Treatment
Requirements
- It helps if you know Quality Assurance basics and some Quality Methods and Tools.
- Having a curious and open-minded attitude towards learning can be helpful.
- No further requirements.
Description
Enhance Your Skills with this Comprehensive Continuous Improvement Course:
Master the Art of Organizing a Continuous Improvement Environment:
- Develop Exceptional Leadership Skills
- Create an Optimal Shop-Floor Working Environment
- Learn Effective Reporting Techniques
- Implement PDCA, DMAIC, and OASIS Cycles
Harness the Power of Quality Methods & Tools:
- Utilize Q-matrix and Pareto Analysis
- Master 8D Reporting
- Employ 5W2H and Histogram Tools
- Apply Ishikawa Diagrams and Statistical Process Control (SPC)
- Become Proficient in Measurement System Analysis (MSA)
- Ace Hypothesis Testing, Design of Experiments (DoE), and FME(D)A
Develop Innovative Problem-Solving Skills:
- Explore Brainstorming and Creative Thinking Techniques
- Craft Effective Action Plans
- Seek External Technical Support for Non-Random Problem Solving
Implement Solutions and Control Processes:
- Learn Methods & Tools for Implementation & Sampling
- Create Robust Control Plans
- Gain Hands-On Experience in Solution Implementation and Process Control
Ensure Standardization and Prevent Failures:
- Master FMEA (Failure Modes and Effects Analysis)
- Create Effective Sampling Plans
- Implement Poka Yoke and Checklists
- Conduct Audits and Embrace Risk-Based Approaches
Gain Industry Insights from Real-world Examples:
- Explore Best Practices for Solving Failures in Casting, Broaching and inductive Hardening, Thread Cutting, Bonding, and Heat Treatment
Some effective Tools and Templates, as well as some Literature or web links, are provided.
This Course is Perfect for:
- Professionals seeking to enhance their expertise in Continuous Improvement methodologies.
- Quality control and assurance specialists looking to master advanced Quality Methods and Tools.
- Team leaders and managers aiming to improve processes and problem-solving skills.
- Engineers and technicians involved in process improvement and quality assurance.
- Individuals in manufacturing, production, and related industries.
- Anyone interested in gaining industry-specific insights into failure prevention and problem-solving.
Who this course is for:
- Professionals seeking to enhance their expertise in Continuous Improvement methodologies.
- Quality control and assurance specialists looking to master advanced Quality Methods and Tools.
- Team leaders and managers aiming to improve processes and problem-solving skills.
- Engineers and technicians involved in process improvement and quality assurance.
- Individuals in manufacturing, production, and related industries.
- Anyone interested in gaining industry-specific insights into failure prevention and problem-solving.
Instructor
- 4.7 Instructor Rating
- 6 Reviews
- 23 Students
- 1 Course
My name is Dr. Jorg Demmel. I am a German mechanical engineer with a technical management business degree and an engineering doctorate in the field of materials science and materials technology.
I can rely on > 25 years of industrial experience on highest level, for Volkswagen and the Fraunhofer Society, the worldwide leading Society for applied research. For my employers I was responsible for different projects and teams mainly in development, planning and QA departments. I really appreciated working together with top potentials and learning new products, technologies and methods.
Some of my biggest achievements were the developing and market launch of a new generation of products or fixtures in heat treatment industry which first time ever allowed automated part handling and fully integrated material flow.
Furthermore I developed other products like a hydro cyclone, a new car seat or a new production device or technology for folding filter fleeces, all in great teams and I hold 4 patents and I gave several lectures, in total more than 25.
Later since 2009 I loved solving the usually non-random and never before solved product and production failures in different automotive fields, like for gear boxes, steering systems and drive modules. I was proud leading some Task Forces reporting up to the executive board. During that time The Golden Cycle was born. Really proud of my colleagues and team at Volkswagen introducing successfully a Shop-floor Failure Elimination Process in three plants for about 8,500 employees.
Several assignments abroad in Slovakia, Great Britain, China and India round off the wealth of experience.
Since 2018 my home and business base as a Business and Quality Consultant is in Sarasota, Florida, USA.