
Discover how to improve operations by focusing on flow, overcoming barriers, and applying practical tactics across manufacturing, healthcare, IT, and service environments.
Apply the theory of constraints to improve operations, guided by the right mindset that clarifies problems and identifies system constraints to increase flow.
Analyze how controlling costs versus protecting throughput shapes operations, using a chain analogy to show why local cost cuts often fail to boost overall throughput and revenue.
Identify the constraint and apply the five focusing steps of the theory of constraints: identify, exploit, subordinate, elevate, and repeat, to improve flow and throughput by addressing the bottleneck.
Improve overall system performance by focusing on flow, considering dependencies and variability, and reducing non-touch time to shorten lead time and improve value delivery.
Apply Little's law to link work in process, throughput, and flow time, shortening lead times by reducing work in process.
Explore how Ford, Ohno, and Goldratt advanced flow by controlling production through space, kanban inventory, and drum-buffer-rope to balance lead time and throughput.
Identify barriers to flow, focusing on high work in process and bottlenecks, and learn how reducing WIP improves throughput and lowers lead times.
Learn how high work in progress (WIP) slows throughput and increases management attention. Find a healthy middle ground to achieve streamlined flow and higher throughput.
Explore desynchronisation as a barrier to flow, focusing on integration points and resource dependencies, with hospital discharge and aircraft departure examples to show how cross-team variability slows processes.
Improve flow by comparing multitasking versus a low whip approach, focusing design, build, and test and ship on one project at a time to reduce cycle time and boost throughput.
Reduce work in process with whip control across sequential flow, resource dependencies, and integration points; use a working queue and global priorities to improve lead times and throughput.
Explore how resource sharing and pooling across departments, and full-kitting, improve flow by smoothing workload fluctuations and reducing total staffing while preserving service levels.
Explore practical flow improvements for project and supply chain environments, including freezing and inducting projects by constraint capacity, reducing work in process, and using buffers to finish work faster.
Apply the rocks and water analogy from the Toyota production system to reveal bottlenecks, then use kanban and the five focusing steps to drive flow and continuous improvement.
My mentor once said that the biggest constraint that any organization has is “Management Attention.” He also said that, no matter how difficult or complex the problem may seem, if the leaders of the organization were able to put their heads together and think clearly, they could solve any problem they were facing. I truly believe that.
What poisons organizations today is a lack of focus, specifically from the leadership team. Trying to improve everything everywhere is a sure way to fail. Or worse, playing whack-a-mole and only addressing the latest issue that is on everyone’s mind.
Leaders need a process to answer the question: “Out of all the things that we could be doing, what should we be doing to improve our company?” - What they need is a systematic, scientific approach to help leaders focus on the most important area of their business. Applying the concepts of the Theory of Constraints (TOC) has been the most effective way I have seen for leaders to do such thing.
In this course, you will learn how identify what needs to be changed in your organization in order to increase throughput, and also learn what should you do instead. This course helps you answer the three most important questions any manager faces:
- What to change?
- What to change to?
- How to cause the change?
What is the aim of this course?
My goal with this course is to help you look at your organization through a different lens. If every decision you make is through the eyes of the “Throughput World,” as I call it, then you are better positioned to challenge the areas of the organization that matter, leave the ones that don’t alone, and create a process of ongoing improvement so that you are always one step ahead.
By focusing on how things flow in your organization you can find the key leverage points that will really make a difference, instead of trying to improve a little bit everywhere, hoping that at the end it will make things better.
How is the course organized?
The course is divided into the find the following sections:
· Introduction. We begin with a little intro to the course
· The right Mindset First things first. I discuss the mindset that you need to have if you want to quickly improve your operations. It is easy to become overwhelmed and believe that complex environments need complex solutions. If you can swift through the noise, you can identify what needs to change in order to quickly improve the organization
· Why focus on Flow I discuss here the business case as to why it is better to focus on flow than anything else. The giants of industry have been focusing on flow and seeing results that others want to copy, so why not do the same for your organization. You will learn from Henry Ford, Taiichi Ohno and the Toyota Production System, or lean.
· Barriers to Flow I will share the typical barriers to flow, how to recognize them, understand how much they affect the way things run in the operation.
· Improving Flow Once I share the principles of flow, there are many ways to practically implement it. In this section I share some ideas and concepts you can use to improve your operation.
· Wrapping it all up In this section I go over a couple of examples on how to apply the principles of flow, and leave you with some final thoughts for you to take it with you as you begin your journey to transforming your operations.
At the end of this course, you will be able to…
· Know where to focus in your organization
· Understand where should your effort and resources be spent for the best outcome
· Have the right mindset and lens to which approach your operation
Who should take this course?
· Professionals interested in making better decisions
· Management Consultants
· Business Analysts
· Small and medium business owners
· Startups founders
· Operational Leaders