
Learn to distinguish wire types, including single core and multicore, assess insulation, shielding, and temperature class, and select by current rating, bending radius, AWG, and data sheet details.
Explore lug and terminal types used in wiring harness design—ring, blade, ferrule, quick disconnect, spade, insulated and non-insulated—along with wire size, stripping length, and crimping for secure connections.
Discover why wiring harness coverings protect wires from dust, water, and temperature extremes while improving insulation, mechanical strength, and EMI/EMC protection across automotive, industrial, and military uses.
Download all the 3D models & stp files from the resources below:
Molex 3 pin female connector- https://www.molex.com/en-us/products/part-detail/436450310
Molex 3 pin female terminal- https://www.molex.com/en-us/products/part-detail/430300001
JAE 3 pin female connector- https://www.jae.com/en/connectors/series/detail/product/id=64894
JAE 3 pin female terminal- https://www.jae.com/en/connectors/series/detail/product/id=64890
Open Creo Parametric, set the working directory, and assemble connectors and terminals from step files; name parts by part numbers, apply constraints, and create wire-entry coordinate systems.
Design a three-pin wire harness by assembling two connectors in Creo Parametric, designate them as electrical parts, and cabling to define entry ports and internal wire length.
Learn how to wire a 14-cell lithium-ion pack to a battery management system and connect voltage sensing wires to each cell, preventing undercharge and overcharge.
Create and route a battery pack harness in Creo Parametric by setting up lugs, defining a coordinate system, and routing a black ten-square-millimeter wire with a wire network.
Route a low voltage harness using Creo Parametric by creating a 15-pin connector subassembly, importing connectors and terminals, and applying coincident constraints for precise assembly.
Learn to create a battery connector harness drawing in Creo Parametric by flattening the harness, detailing the bill of materials, balloons, and wire list.
What You'll Learn:
This course is your one-stop solution to becoming a wiring harness design expert. We'll start with the fundamentals, explaining the "what" and "why" behind these essential electrical systems. You'll gain a deep understanding of:
Wiring Harness Fundamentals: What is a wiring harness, and why are they so vital for ensuring a product's functionality and reliability?
Component Selection: Learn the process of choosing the right wires, connectors, and terminals, and protective coverings.
3D Design with Creo Parametric: Dive into the industry-standard software to create a complete 3D model of a wiring harness. You'll learn how to lay out wires, manage bundles, and create professional manufacturing drawings.
Manufacturing and Assembly: Discover the step-by-step process of manufacturing a wiring harness, from cutting wires to crimping terminals and final assembly.
Essential Tools: We'll cover all the tools you'll need, from hand crimpers to automated machines, to get the job done right.
Why This Course?
This isn't just another CAD tutorial. I've designed this course to be the only resource you'll need to understand the entire wiring harness lifecycle, from initial design concepts to the final manufactured product. Whether you're a student, a mechanical engineer, or an electrical designer, this course will equip you with practical, hands-on skills that are in high demand across the automotive, aerospace, and consumer electronics industries.
Ready to connect your future to a rewarding career in electrical design? Enroll now and start building your expertise!