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Welding Basics for Beginners: MIG, TIG and Stick Welding

Name: Welding Basics for Beginners: MIG, TIG and Stick Welding
Rating: 3.7 (24 reviews)

Learn MIG/TIG/Stick welding fundamentals, AI inspection, robotic automation and smart factories for Welding 4.0 careers

Role Play

Created byOmprakas M A

Last updated 4/2026

English

What you'll learn

Set MIG/TIG/Stick parameters and prevent common weld defects using proven fundamentals.
Understand Welding 4.0: sensors, connected welders, data dashboards, and weld data literacy.
Use AI for material selection: predict weldability, choose filler metals, and plan preheat/heat input.
Explain AI-powered safety: computer vision PPE checks and smart shop risk reduction.
Learn robotic welding basics: cobot hand-guiding, TIG seam tracking, and automation workflow.
Understand generative AI robot programming from CAD plus automated welding path planning concepts.
Apply AI inspection: computer vision for cracks/porosity plus modern welding QC mindset.

Course content

9 sections • 60 lectures • 3h 4m total length

Welcome to Your Welding Journey2:49
Begin your welding journey with a comprehensive introduction to this vital industrial skill
Introduction to Welding2:09
Get acquainted with the fundamental concepts of welding and its crucial role in modern manufacturing
History and Evolution of Welding Technique1:01
Travel through time to understand how welding evolved from ancient forge welding to today's cutting-edge technologies
The Fourth Industrial Revolution: What is Welding 4.0?4:37
Introduction to Smart Factories where welding machines communicate via the IoT (Internet of Things) for real-time monitoring.
How AI is Changing the Welder’s Job Market5:28
Moving from manual labor to “Welding System Operator” roles that require overseeing automated and AI-driven systems.
Introduction to Welding
Role play: Your First Briefing - The Big Picture of Welding

Fundamentals of Welding & Key Terminology6:07
Learn the language of welding and essential concepts that will guide your journey
Basic Welding Principles0:57
Understand the physics and metallurgy behind successful welding operations
Weldability of Materials1:01
Discover which materials can be welded and how their properties affect the welding process
AI for Material Selection5:48
Using AI software to predict weldability and select filler metals automatically.
Safety Practices and PPE1:21
Learn crucial safety protocols and proper use of personal protective equipment to ensure a safe welding environment
AI-Powered Safety Monitoring6:06
How computer vision cameras detect missing PPE (Helmets/Gloves) in real-time.
Fundamentals of Welding
Role play: Pre-Weld Safety and Fundamentals Check

Classification of Welding Processes3:14
Understand the systematic organization of welding processes based on energy sources, material states, and joining mechanisms. Learn how welding processes are categorized to make informed decisions for specific applications
Fusion Welding2:24
Explore the fundamental principles of fusion welding, where heat melts the base metals to create a joint. Understand heat sources, fusion zones, and metallurgical changes during the process
Arc Welding2:26
Master the basics of arc welding, including arc physics, power sources, and electrical parameters. Learn how electrical arcs generate the intense heat needed for welding
Shielded Metal Arc Welding (SMAW)2:03
Dive into stick welding - learn electrode selection, proper techniques, and common applications. Perfect for construction and repair work, with focus on versatility and portability
Submerged Arc Welding (SAW)2:22
Discover high-deposition welding for thick materials. Learn about flux properties, automated systems, and applications in heavy fabrication and shipbuilding
Gas Metal Arc Welding (GMAW)2:49
Master MIG welding - from wire feed systems to shielding gases. Understand different transfer modes and their applications in various industries
Adaptive Arc Control6:35
How AI adjusts voltage/amperage in milliseconds during MIG welding to prevent spatter.
Flux‑Cored Arc Welding (FCAW)3:07
Explore self-shielded and gas-shielded FCAW processes. Learn about high-productivity welding for construction and manufacturing
Electroslag Welding (ESW)2:53
Understand this high-productivity process for thick materials. Learn about vertical welding techniques and applications in heavy industry
Electrogas Welding (EGW)3:01
Master vertical welding for thick plates. Explore applications in structural steel and pressure vessel fabrication
Gas Tungsten Arc Welding (GTAW)3:04
Learn precise TIG welding techniques for high-quality joints. Focus on controlling heat input and achieving superior weld quality
Robotic TIG & Seam Tracking7:16
Using laser sensors and AI to track joints for perfect TIG welds.
Plasma Arc Welding (PAW)3:03
Discover advanced precision welding using plasma technology. Understand keyhole techniques and applications in aerospace
Atomic Hydrogen Welding (AHW)2:57
Explore this specialized process using hydrogen dissociation. Learn about unique applications and advantages
Laser Beam Welding (LBW)2:55
Master high-energy density welding using laser technology. Understand beam focusing, joint designs, and automation
Electron Beam Welding (EBW)2:59
Learn about vacuum-based precision welding. Explore applications in aerospace and nuclear industries
Thermit Welding (TW)2:57
Understand chemical reaction-based welding. Learn about rail track joining and repair applications
Pressure‑Gas Welding (PGW)3:08
Master gas welding with pressure application. Explore pipe joining and maintenance applications
Classification of Welding Processes
Role Play: Job Planning - Selecting the Right Welding Process

Solid-State Welding0:53
Introduction to joining metals without melting. Understand the advantages and principles of solid-state processes
Friction Welding (FW) & Inertia Friction Welding2:58
Master rotary friction welding techniques. Learn about process parameters and industrial applications
Linear Friction Welding2:40
Explore non-rotary friction welding for complex geometries. Understand aerospace and automotive applications
Friction Stir Welding (FSW)2:56
Learn about tool design and process parameters. Master applications in aluminum structures
AI in Friction Stir Welding8:00
Using Reinforcement Learning to control pressure and speed dynamically for defect-free zones.
Resistance Spot Welding (RSW)2:49
Understand electrical resistance principles and spot welding techniques. Focus on automotive applications
Smart Spot Welding8:04
How auto-manufacturing uses AI to verify every single spot weld’s integrity using electrical feedback data.
Resistance Seam Welding (RSEW)2:34
Master continuous resistance welding techniques. Learn about applications in container manufacturing
High‑Frequency Resistance Welding (HFRW)2:40
Explore rapid heating techniques for tube and pipe production. Understand process controls and quality factors
Resistance Projection Welding (RPW)2:45
Learn about concentrated heat generation using projections. Master applications in mass production
Flash Welding (FW)2:42
Stud Welding (SW)3:12
Master rapid fastener attachment techniques. Learn about construction and manufacturing applications
Percussion Welding (PW)2:44
Explore high-speed electrical discharge welding. Understand applications in electrical components
Cold Welding (CW)2:54
Learn about joining metals through pressure at room temperature. Master applications in electrical connections
Diffusion Welding (DFW)3:00
Understand atomic diffusion principles and process parameters. Explore aerospace and electronics applications
Ultrasonic Welding (USW)3:08
Master high-frequency vibration welding. Learn about applications in plastics and thin metals
Explosion Welding (EXW)3:16
Explore high-energy impact welding techniques. Understand applications in clad metal production
Roll Bonding‑Welding (RBW)2:41
Learn about continuous pressure welding techniques. Master applications in composite metal production
Solid-State Welding Processes
Role Play: The Specialist's Briefing - Explaining Solid-State Processes

Advanced and Emerging Welding Processes0:33
Overview of breakthrough technologies shaping the future of welding
Hybrid Welding Processes1:39
Explore innovative combinations of welding techniques for enhanced performance
Additive Manufacturing Welding1:17
Learn how welding intersects with 3D printing technologies
Robotic and Automated Welding Systems1:21
Discover the world of automated welding and its industrial applications
Micro Welding Techniques1:28
Master precise welding techniques for small-scale applications
Friction Stir Spot Welding1:22
Understand this innovative spot welding technique and its advantages
Advanced and Emerging Welding Processes
Role play: The Innovation Pitch - Proposing an Advanced Welding Solution

Testing and Quality Control in Welding2:54
Learn comprehensive quality assurance principles for welding
Inspection Methods1:51
Master various testing techniques to verify weld integrity
Standards and Codes for Welding1:32
Navigate important industry standards and compliance requirements
Testing and Quality Control in Welding - Weld Defects and Causes
Role play: The Weld Inspection - Identifying and Reporting Defects

Requirements

No AI, coding, or robotics experience needed; beginner-friendly Welding 4.0 course.
Basic interest in welding; MIG/TIG/Stick equipment is optional (theory + practical guidance).
If practicing, use proper PPE knowledge (helmet, gloves, jacket) and safe shop habits.
PC/phone + internet to stream lectures and download resources.

Description

Transform from beginner to Industry 4.0-ready welding professional with the most comprehensive welding course combining traditional skills and AI technology.

What Makes This Course Unique?

This is the only welding course that bridges classic MIG welding, TIG welding, and Stick/SMAW fundamentals with Welding 4.0 technologies, AI-powered safety monitoring, robotic welding systems, computer vision inspection, and smart factory automation.

Master Traditional Welding Processes:

MIG Welding (GMAW) with adaptive arc control and spatter prevention
TIG Welding (GTAW) with robotic seam tracking and precision techniques
Stick Welding (SMAW) fundamentals and electrode selection
Friction Stir Welding (FSW), resistance spot welding, and 15+ welding methods
Weld defect identification: porosity, cracks, undercut, and prevention strategies

Learn AI & Welding 4.0 Technologies:

AI-powered material selection software for filler metal and weldability prediction
Computer vision safety monitoring detecting missing PPE in real-time
Collaborative robots (cobots) with hand-guiding - no coding required
Generative AI robot programming from CAD drawings to automated welding paths
AI inspection systems replacing manual visual testing with instant defect detection
Predictive maintenance using IoT sensors for welding equipment optimization
WAAM (Wire Arc Additive Manufacturing) for 3D metal printing and toolpath planning

Future-Proof Your Welding Career:

Move beyond manual labor roles into high-demand Welding System Operator positions earning $75K-$120K annually. Learn data literacy for welders, smart factory workflows, and how to supervise AI welding automation systems.

Real-World Applications & Case Studies:

Smart shipyard reducing rework by 30% with AI integration
Automotive production lines with 100% automated AI inspection
Aerospace WAAM repairs saving weeks and thousands in replacement costs
Traditional vs. AI welding project comparisons

Perfect For:

✓ Welding beginners starting with MIG/TIG/Stick fundamentals
✓ Manual welders upgrading to Welding 4.0 and automation skills
✓ Manufacturing technicians exploring robotic welding careers
✓ QA/QC professionals learning AI-powered inspection methods
✓ Engineering students studying Industry 4.0 and smart manufacturing

No Prerequisites - 100% Beginner-Friendly:

Zero AI, coding, or robotics experience needed. Optional hands-on practice guidance included with complete safety protocols.

Enroll now and master welding fundamentals + AI automation for the future of manufacturing, Omprakas M A - Your Instructor!

Who this course is for:

New welders wanting MIG welding, TIG welding, Stick/SMAW and weld defect troubleshooting basics.
Manual welders upgrading to Welding 4.0: sensors, data, AI safety, and smart factories.
Learners targeting robotic welding technician or Welding System Operator career paths.
QA/QC staff wanting AI inspection with computer vision and modern welding quality control methods.
Engineering students exploring WAAM/additive manufacturing and AI-driven welding automation.

Welding Basics for Beginners: MIG, TIG and Stick Welding

What you'll learn

Explore related topics

Course content

Introduction to Welding6 lectures • 16min

Fundamentals of Welding7 lectures • 21min

Classification of Welding Processes - Fusion & Solid-State Welding Processes19 lectures • 59min

Solid-State Welding Processes19 lectures • 1hr

Advanced and Emerging Welding Processes7 lectures • 8min

Testing and Quality Control in Welding - Weld Defects and Causes4 lectures • 6min

Applications of Welding Processes3 lectures • 6min

Case Study2 lectures • 4min

The Takeoff: Map Your Projects and Progress1 lecture • 4min

Requirements

Description

Who this course is for: