
Explore how to use technology to control costs in cable manufacturing, leveraging technical skills and new techniques to gain a competitive edge.
Optimize conductor design to reduce material costs by selecting wire size, number of strands, and layout, while treating resistance as the key measurable parameter.
Explore how fixed resistivity limits and material properties of copper and aluminum guide conductor design, enabling smaller wires and material savings. Examine the assembly process from bobbins to tension and leverage to maintain resistance within specified limits while optimizing the conductor’s cross-section and weight.
Examine various conductor types for cables, from compacted to circular designs, and learn how profile, diameter control, compaction, and annealing optimize insulation, resistance, and material savings.
In the extrusion process, install diameter and thickness controllers to maintain thickness limits, use a screw for all polymers, and adopt ISO systems to cut rework and ensure quality.
This short course will give many ideas to the people in the industry, for “Cost Reduction”, using technology and their own Engineering skill. The course will guide them to various areas of cable manufacturing where technology can help in reducing material consumption. The suggested ways are practical solutions, already tried and tested by number of plants as per our advise.