
learn total productive maintenance, its history and zero targets, including zero breakdowns and zero defects, and explore the eight pillars, twelve steps, and pillars like autonomous maintenance and focused improvement.
Identify and eliminate sources of contamination in OC and SDA, apply kaizen-driven countermeasures to reduce dust, stains, and foreign materials, and streamline cleaning, lubrication, and inspection for sustained improvement.
Develop tentative standards for autonomous maintenance step three. Establish cleaning, inspection, and lubrication standards, plus visual control route maps and check sheets to drive kaizen and KPI improvements.
Introduce the focused improvement api, or kaizen pillar, and link kpi, master plan, and pillar organization. Apply continuous kaizen to reduce 16 loss types across the factory.
Explore the 16 loss types across manpower, equipment, energy, and material, plus the loss cost tree and loss structure guiding OE and manufacturing costs.
Apply autonomous maintenance (AM) and PM collaboration with the app to restore basic conditions, implement countermeasures, train operators, and distinguish sporadic versus chronic losses for zero breakdown targets.
Total Productive Maintenance (TPM) Mastery: From Foundational Japanese Principles to Real-World Implementation
This comprehensive Total Productive Maintenance (TPM) course provides a unique blend of foundational knowledge, derived directly from Japanese TPM experts, and extensive practical experience gained over 8 years of implementing TPM at leading international companies across diverse manufacturing sectors, including food & beverage, electronics, and automotive.
This course isn't just theory. It's a distillation of real-world success, compressing years of experience into a practical, actionable framework. We've successfully deployed TPM from the ground up, helping factories achieve world-class status and significantly improve key performance indicators, including MTTR (Mean Time to Repair), MTBF (Mean Time Between Failures), and OEE (Overall Equipment Effectiveness), resulting in substantial cost savings.
While covering all 8 pillars of the TPM house, this training focuses on the critical core:
- Jishu Hozen (Autonomous Maintenance): Empower operators to take ownership of their equipment.
- Kobetsu Kaizen (Focused Improvement): Drive targeted improvements through effective problem-solving.
- Planned Maintenance: Implement a proactive maintenance strategy to minimize downtime.
You'll gain a deep understanding of the theory behind these pillars, reinforced by practical examples and real-world case studies. This course provides the tools and knowledge you need to implement TPM effectively in any manufacturing environment, regardless of industry.
Upon completion, you'll receive a certification of completion, which you can leverage to enhance your career prospects in the field of manufacturing and operations management.
A note on audio: While my native language may influence my spoken English, all video content is subtitled to ensure clear comprehension. The focus remains on delivering high-quality, impactful training content.