Udemy
    •  
    •  
    •  
    •  
    •  
    •  
    •  
    •  
Turn what you know into an opportunity and reach millions around the world.
Learn More
Your cart is empty.
Keep shopping
TPM Mastery: From Fundamentals to Real-World Implementation
Rating: 4.5 out of 5(15 ratings)
69 students

TPM Mastery: From Fundamentals to Real-World Implementation

TPM (Total Productive Maintenance) Mastery: From Foundational Japanese Principles to Real-World Implementation
Created byEric Dao
Last updated 2/2025
English

What you'll learn

  • TPM Fundamentals: Understand the origins of TPM, the traditional 8 pillars and 3 key pillars; how to deploy TPM from scratch in a new factory setting.
  • Autonomous Maintenance (AM) Deep Dive: deploy AM from zero, step-by-step, to foster ownership, enhance technical competency, and drive your facility
  • Focus Improvement (FI): learn to identify, analyze, and implement countermeasures to eliminate or significantly reduce 16 types of losses, maximizing OEE
  • Planned Maintenance Mastery: Develop a comprehensive understanding of planned maintenance strategies, including preventive, predictive to gain best MTTR, MTBF
  • Practical TPM Implementation: Beyond the theory, this course provides practical guidance on deploying TPM in real-world scenarios.

Course content

4 sections16 lectures4h 41m total length
  • Definitions - Objectives - Benefits - 8 Pillars - 12 Steps - Structure17:09

    learn total productive maintenance, its history and zero targets, including zero breakdowns and zero defects, and explore the eight pillars, twelve steps, and pillars like autonomous maintenance and focused improvement.

  • TPM Master Plan - Real Model Machine Implementation Part 115:32
  • Real Model Machine Implementation Part 2 - TPM Policy - KPIs - Promotion - Coach24:10

Requirements

  • Only need basic concepts of machine maintenance.

Description

Total Productive Maintenance (TPM) Mastery: From Foundational Japanese Principles to Real-World Implementation


This comprehensive Total Productive Maintenance (TPM) course provides a unique blend of foundational knowledge, derived directly from Japanese TPM experts, and extensive practical experience gained over 8 years of implementing TPM at leading international companies across diverse manufacturing sectors, including food & beverage, electronics, and automotive.


This course isn't just theory. It's a distillation of real-world success, compressing years of experience into a practical, actionable framework.  We've successfully deployed TPM from the ground up, helping factories achieve world-class status and significantly improve key performance indicators, including MTTR (Mean Time to Repair), MTBF (Mean Time Between Failures), and OEE (Overall Equipment Effectiveness), resulting in substantial cost savings.


While covering all 8 pillars of the TPM house, this training focuses on the critical core:


- Jishu Hozen (Autonomous Maintenance): Empower operators to take ownership of their equipment.

- Kobetsu Kaizen (Focused Improvement): Drive targeted improvements through effective problem-solving.

- Planned Maintenance: Implement a proactive maintenance strategy to minimize downtime.

You'll gain a deep understanding of the theory behind these pillars, reinforced by practical examples and real-world case studies.  This course provides the tools and knowledge you need to implement TPM effectively in any manufacturing environment, regardless of industry.


Upon completion, you'll receive a certification of completion, which you can leverage to enhance your career prospects in the field of manufacturing and operations management.


A note on audio: While my native language may influence my spoken English, all video content is subtitled to ensure clear comprehension. The focus remains on delivering high-quality, impactful training content.

Who this course is for:

  • Maintenance technician, engineer, manager
  • Manufacturing excellent engineer, supervisor, manager
  • Process engineer, supervisor, manager
  • Who want to improve machine efficiency and maintenance performance: OEE, MTTR, MTBF
  • Who wants to find a methodology for their factory operations to become more profitable in all aspects because TPM is for all aspects of the factory, not just maintenance.