
Explore compressor piping and layouts, covering compressor types, drives (steam driven or electric), associated equipment, elevation decisions, and layout considerations for centrifugal and reciprocating compressors.
Define compressor types and drives—positive displacement and dynamic, including reciprocating and centrifugal—and outline layout considerations for piping, with electrical, steam, and gas turbine drives.
Explore compressor auxiliaries and supporting systems, including pulsation dampeners, oil and cooling water consoles, and seal oil arrangements, to optimize layout, reduce vibration, and ensure reliable bearing lubrication.
Explore the steam turbine circuit and its associated items, including a surface condenser, condensate pumps, and ejectors, and learn how high speed steam drives the compressor and how condensate returns.
Learn how to determine compressor elevations by evaluating horizontal vs vertical configurations, rotor removal space, surface condenser relations, and governing factors from nozzle and turbine layouts.
Discover guidelines for compressor piping layouts, emphasizing vibration control, maintenance accessibility, and grid-aligned routing. Learn to address pulsation, dampeners, downstream cooler placement, and pocket-free discharge lines.
Explore general layout requirements for compressor piping, including shelter options, ventilation, and weather protection. Define space, access, maintenance drop zones, platform design, and safety considerations to guide site planning.
Examine piping layout inputs and develop an interconnected diagram to guide the conceptual design and platform placement. Evaluate elevation, vibration, and accessibility considerations for operational maintenance and the transfer scheme.
Analyze the interconnecting diagram to map lines entering and leaving a plant, plan equipment locations, and assess spacing and congestion for pipe rack design and by brick layout.
Evaluate operation maintenance and access requirements, logistics and gridding plans to determine elevations and bridge spans for pipe racks, and optimize turning radii and elbow layouts for safe maintenance.
Apply pipe rack layout guidelines to arrange lines with proper spacing, bottom tier placement for large lines, and edge positioning to minimize bending and prevent clashes with utilities.
Explore vertical, horizontal, and composite pipe line configurations to optimize installation space, movement, and maintenance, with guidelines on when each arrangement suits line sizes and access.
Plan anchor locations and expansion limits early, using 150 spacing and placing supports near direction changes; include top pipe rack equipment like heat exchangers and steam drums with operation platforms.
Learn the key components and connections of distillation columns, including condenser and boiler circuits, inputs for start-up, nozzle and platform orientations, instrument placement, and maintenance considerations.
Explain distillation column operation, including rectifying and stripping sections, feed and reflux with a condenser, and the separation of volatile components to produce top and bottom products.
Identify the inputs required to start column design, including product specifications, process flow diagrams, and general inputs, then explain elevation decisions influenced by condenser, reflux drum, and pumps.
Explore nozzle orientation criteria within piping layouts and design, focusing on single-pass arrangements, elevation considerations, and maintenance access to ensure economical, practical piping configurations.
Explores column piping layouts, platforms, ladders, and hose station criteria, detailing access, safety clearances, instrument placement, and routing to minimize interference.
Plan flexible, interference-free piping supports aligned with nozzle orientation and grouped lines for common support. Ensure operation and maintenance access with platforms and ladders, enabling safe escape routes.
Explore heat exchanger types, their construction and operating features, and learn how to determine inputs, plot-plan location, elevation, and 3d layout to optimize piping and reduce costs.
Heat exchangers transfer heat between fluids. Classify them by heating mode and process function, with direct or indirect applications and examples like shell and tube exchangers and spiral exchangers.
Explore construction and operating features of heat exchangers across plate heat exchangers, spiral, shell-and-tube, and air cooler types. Learn about design, surface area, maintenance, and selection criteria based on conditions.
Identify input requirements and exchanger specifications to kick off piping layout. Determine heat exchanger elevation and plot-plan location near related equipment, considering economy, condensate, and steam trap details.
design efficient shell, spiral, and plate exchanger layouts with 750 mm spacing, pullout areas, and clear access for maintenance and emergency exits.
Explore 3D pictorials of exchanger piping layouts, compare parallel and stacked arrangements, and evaluate maintenance space, safety zones, and clear access for operations.
Explore heat exchanger layout optimization by elbow nozzles to reduce piping height, with mechanical and vendor confirmation. Adjust flow direction for phase changes in evaporators and condensers to simplify piping.
Identify common pump types in piping design, explain cavitation and avoidance, review suction and discharge piping components, and preview pump configurations with 3d models.
Explore pump fundamentals, including centrifugal, gear, cam, and screw pumps, and how NPSH and cavitation affect pressure, flow, and piping design with practical solutions.
Explain essential pump suction piping components, including a conical strainer to filter sand and debris, and ensure the line is flooded with a larger section.
Explore essential components of pump discharge piping, including check valves and isolation blocks, and learn how monitoring and depressurisation prevent backflow and protect pump safety.
Design pipe layouts for pump piping by optimizing spacing between pumps, applying stress recommendations, and ensuring 900 spacing for maintenance access, with emphasis on discharge piping and flexible supports.
Examine pump seal basics and 3d pictorial views of diverse pump piping, highlighting leakage detection, closed-loop systems, spacing, maintenance access, and alarm signaling.
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This course is divided into 5 sections, each focusing on a specific equipment layout design in the field of piping engineering. The course consists of a total of 32 lectures and can be completed within 5 hours.
The five equipment layout designs covered in the course are as follows:
Compressor Layout Design & Piping: This section explains the layout design and piping considerations for compressors. It covers various types of compressors, the necessary inputs for starting the equipment piping and layout, operational and maintenance aspects, elevation deciding criteria, support and flexibility requirements, and provides 3D pictorial views of compressor layouts.
Pipe Rack Layout Design & Piping: This section focuses on the layout design and piping considerations for pipe racks. It discusses different types of pipe racks, the required inputs for starting the equipment piping and layout, operational and maintenance aspects, elevation deciding criteria, support and flexibility requirements, and presents 3D pictorial views of pipe rack layouts.
Column Layout Design & Piping: This section delves into the layout design and piping aspects of columns. It covers various types of columns, the inputs necessary for initiating the equipment piping and layout, operational and maintenance considerations, elevation deciding criteria, support and flexibility requirements, and includes 3D pictorial views of column layouts.
Heat Exchanger Layout Design & Piping: In this section, you will learn about the layout design and piping considerations for heat exchangers. It explores different types of heat exchangers, the inputs required to commence equipment piping and layout, operational and maintenance factors, elevation deciding criteria, support and flexibility requirements, and provides 3D pictorial views of heat exchanger layouts.
Pump Layout Design & Piping: The final section of the course covers the layout design and piping aspects of pumps. It discusses various types of pumps, the inputs needed to initiate equipment piping and layout, operational and maintenance aspects, elevation deciding criteria, support and flexibility requirements, and offers 3D pictorial views of pump layouts.
Throughout the course, you will also be provided with typical guidelines to follow for piping layouts. These guidelines serve as recommendations for ensuring effective and efficient piping design in general.
By completing this course, you will gain a comprehensive understanding of the top 5 equipment layout designs in piping engineering and acquire knowledge about the specific aspects related to each equipment's layout and piping.
What you'll learn
Top 5 Modules of Piping Layouts & Design
Compressor Layout Design & Piping
Pipe Rack Layout Design & Piping
Column Layout Design & Piping
Heat Exchanger Layout Design & Piping
Pump Layout Design & Piping
In each section following aspects of layouts have been covered :
Various types of individual equipment
Various inputs required to start the equipment piping and layout
Operational and Maintenance aspects of specific Equipment
Elevation deciding criteria for various equipment
Support & Flexibility requirements
3D pictorial views of various layouts of specific Equipment
Typical Guidelines to be followed for piping Layouts
All the guidelines have been organized in a systematic manner so that same can implemented with ease. Also, many layout optimizing tricks have been captured so that whole layout can be optimized.
Practical examples related to commonly faced problems have been captured, along with their solutions. Example, causes & solutions related to NPSH, Cavitation, equipment elevations, Support & flexibility, operational & maintenance related have been captured in detail and explained in a organized manner.
Dont forget to leave your feedback / Rating / Area of improvements at the end of course.