Production Part Approval Process (PPAP)

Name: Production Part Approval Process (PPAP)
Rating: 4.6 (3157 reviews)

Production Part Approval Process training: DFMEA, PFMEA, Control Plans, Templates and real-world supplier quality tools

Created byRay Harkins, The Manufacturing Academy

Last updated 5/2026

English

What you'll learn

The Production Part Approval Process, PPAP
The 18 core elements of PPAP
Where and when PPAP are used
The benefits of PPAP
An explanation of the 5 PPAP levels
A review of the Process FMEA, Design FMEA, Measurement System Analysis, Process Control Plan, and the other PPAP documents
A review of an actual completed PPAP package
A review of downloadable Excel templates of the PPAP forms

Course content

1 section • 34 lectures • 3h 24m total length

Introduction to the PPAP Course6:07
Where is PPAP Used?3:54
When is PPAP Used?6:10
What are the Benefits of PPAP?6:08
Improve quality and global cooperation with the pap system by aligning customer and supplier understanding and ironing out problems before launch.
What is Production?4:57
What's in a PPAP Package?10:25
PPAP Levels4:35
More Sources of Flexibility3:53
The Design Record6:11
Engineering Changes and Approvals2:45
Design FMEA9:21
Process Flow Diagram5:24
Process FMEA5:34
More on FMEA's7:06
Process Control Plan5:19
Learn how the process control plan documents part and process characteristics, measurement methods, inspection points, frequency, and reaction plans to ensure quality, with prelaunch and production versions.
Measurement Systems Analysis12:51
More on MSA's4:40
Dimensional Results6:22
Material Test Results5:54
Explains how material test results verify raw material requirements and how a certificate of analysis confirms chemical composition and ASTM specifications for metals like 302 stainless steel and 4140 aluminum.
Performance Test Results5:39
Initial Process Studies12:53
Qualified Lab Documentation5:16
Appearance Approval Report5:00
Learn how the appearance approval report (AA) fits into the PPAP process and measures color characteristics on appearance critical components with a photo spectrometer.
Samples5:03
Checking Aids4:29
Use checking aids, fixtures, and attribute gauges to determine acceptability of complex, form-based parts; calibrate them to the design records and apply MSA studies for customer requirements.
Customer Specific Requirements4:51
Part Submission Warrant4:37
PPAP Levels Revisited7:07
Part Submission Status4:55
PPAP Package Example7:32
Bulk Materials5:07
Bulk materials in PAP require an alternate FMEA scale and tailored testing approaches, including design matrices and master sample records to manage chemical variability and degradation.
PPAP Template4:48
Conclusion2:24
Bonus Lecture7:33

Requirements

General knowledge of manufacturing
General knowledge of new product launches

Description

Master the Production Part Approval Process (PPAP) and Elevate Your Career!

Are you ready to level up your expertise and gain in-demand skills that open doors in automotive, aerospace, heavy truck, and many other industries?

The Production Part Approval Process (PPAP) is the global standard for ensuring parts meet engineering requirements before full-scale production. Used by top-tier manufacturers, PPAP helps you ensure that suppliers can consistently deliver quality parts, safeguarding your processes and reputation.

Why This Course?

In this course, you'll gain practical, real-world knowledge of the PPAP process, and you'll be ready to apply it immediately. Here's what you'll get:

3.5+ hours of in-depth video lessons that walk you through every step of the PPAP process
A deep dive into all 18 core elements of PPAP, from DFMEA to Part Submission Warrant (PSW)
Downloadable PPAP templates you can customize for your own projects
Lifetime access to the course and future updates
Q&A access to course instructor, a 30+ year manufacturing and quality management professional

What You’ll Learn:

This course breaks down every key element of the PPAP system:

How to navigate the PPAP process—learn the purpose, benefits, and best practices
The 18 Core Elements—gain detailed knowledge of essential documents like the Control Plan, DFMEA, PFMEA, MSA, and more
How to submit successful PPAPs—give your team confidence that your parts will perform reliably in production

Why Learn PPAP?

PPAP skills are highly transferable across industries, and they’re in high demand as companies seek to ensure top quality in their supply chains. Whether you’re a quality professional, engineer, or manager, mastering PPAP can give you the edge to:

Land new opportunities in quality and manufacturing roles
Meet key compliance standards in your industry
Strengthen your organization’s quality assurance

What Others Are Saying:

More than 9,300 students have taken this course, and here's what some of them had to say:

"Really good explanation of PPAP process application!" - J. Alves
"Another training from Ray Harkins above expectations!" - L. Wright
"Full of high-quality content and professional experiences." - M. Partida
"Detailed examples and real-life scenarios." - B. Wambua

Ready to Get Started?

This is your opportunity to master PPAP without breaking the bank. Enroll today and start building the skills that will set you apart in your industry. Your career upgrade starts here!

Who this course is for:

Quality Engineers, Supplier Quality Engineers, Manufacturing Engineers, Process Engineers
Quality Technicians, Production Supervisors, Project Engineers, Advanced Product Quality Planning (APQP) Coordinators
Quality Managers, Operations Managers, Compliance Specialists, PPAP Administrators, Industrial Engineers
Automotive Engineers, Aerospace Quality Professionals, Heavy Truck Manufacturing Professionals
Supply Chain Managers and Analysts