SPC with Control Charts in Minitab – Tabtrainer® Certified
What you'll learn
- Participants understand how control charts monitor continuous process data over time and help detect deviations from expected process behavior.
- They learn to assess process stability using Xbar and S charts in line with the AIAG standard and interpret process behavior based on subgroup trends.
- They can distinguish between process stability and capability, recognizing that stability is essential before performing a capability analysis.
- Participants understand why control limits are set at ±3 standard deviations and how this relates to the concept of zero-defect manufacturing.
- They can apply the 8 AIAG control tests to detect systematic process issues and recognize when a process is statistically out of control.
- They learn to generate Xbar and S control charts in Minitab, including correct data selection, subgroup settings, and control test activation.
- They can analyze variation within and between subgroups, using R or S charts depending on subgroup size and standard deviation behavior.
- They make data-driven decisions on process interventions based on actual signs of instability, avoiding unnecessary actions and downtime.
- Participants identify critical trends and avoid misinterpretation of random patterns as instability, improving reliability in process evaluation.
- They apply SPC principles to a real production case involving die-cast skateboard axles, reinforcing their understanding through hands-on data.
Requirements
- No Specific Prior Knowledge Needed: all topics are explained in a practical step-by-step manner.
Description
Welcome to the Tabtrainer® Certified Series – your professional standard for science-based training in industrial quality methods and data analysis.
In this course, you will master Statistical Process Control (SPC) using Minitab, from foundational theory to expert-level application of control charts such as Xbar, R, S, I, and MR. Based on a real-world scenario from the die casting of skateboard axles, this training gives you hands-on insight into process behavior, control limit logic, and AIAG-compliant interpretation of anomalies.
Led by Prof. Dr. Murat Mola, TÜV-certified Six Sigma expert and founder of Tabtrainer®, the course combines theoretical precision with real industrial data to help you make confident, statistically valid process decisions.
This course offers:
a fully certified, science-based training in Statistical Process Control (SPC) with Minitab, enabling professionals to master all relevant control chart methods from foundational theory to advanced industrial application—aligned with international standards such as AIAG and ISO, based on a realistic manufacturing scenario: the die casting of skateboard axles. Participants will not only learn the practical use of control charts such as Xbar, S, R, I, and M-R, but also gain a deeper understanding of the statistical logic behind them. The training begins with an exploration of descriptive statistics to characterize process data, followed by a detailed explanation of how control limits are calculated using real and target process parameters. Participants will apply the eight standard AIAG control tests to identify hidden patterns, trends, and anomalies that indicate potential process instabilities.
Through a step-by-step analysis of real measurement data collected over a seven-day production period, the course demonstrates how to evaluate process behavior both within and between subgroups, how to split data sets for machine-specific evaluation, and how to assess the effects of technical optimization measures. The transition from grouped data to individual observations is also addressed, enabling participants to evaluate production processes even when sampling is limited.
This training empowers professionals to make statistically sound decisions, avoid costly misinterpretations, and establish a stable basis for future capability analyses. Ideal for quality engineers, Six Sigma practitioners, and process analysts who wish to elevate their SPC knowledge to an expert level through applied learning.
Who this course is for:
- Quality Assurance Professionals: Those responsible for monitoring production processes and ensuring product quality will gain practical tools for defect analysis.
- Production Managers: Managers overseeing manufacturing operations will benefit from learning how to identify and address quality issues effectively.
- Six Sigma Practitioners: Professionals looking to enhance their expertise in statistical tools for process optimization and decision-making.
- Engineers and Analysts: Individuals in manufacturing or technical roles seeking to apply statistical methods to real-world challenges in production.
- Business Decision-Makers: Executives and leaders aiming to balance quality, cost, and efficiency in production through data-driven insights and strategies.
Instructor
Prof. Dr.-Ing. Murat Mola – Six Sigma Master Black Belt | Minitab® Expert | Professor of Operational Excellence
English Version
I am Professor of Operational Excellence and Materials Science at Ruhr West University of Applied Sciences, Germany, and founder of the learning platforms TABTRAINER® and SIXSIGMAPRO®. I specialize in Lean Six Sigma, statistical data analysis with Minitab®, process capability, and design of experiments (DOE) – all aligned with ISO 13053 and ISO 18404 standards.
Awarded the ThyssenKrupp Materials Innovation Prize
Named Professor of the Year 2023 in Engineering (Unicum Foundation)
Former Head of Central Quality Management at ThyssenKrupp
25+ years of industrial experience in process optimization and SPC
My journey began with vocational training as an industrial mechanic and led to a PhD in materials engineering. Today, I help professionals apply statistical thinking and data-driven methods to achieve real improvements.
What I Teach on Udemy:
- Six Sigma Green & Black Belt Certification
- Gage R&R and Measurement System Analysis (MSA)
- Process Capability Analysis (Cp, Cpk, Pp, Ppk)
- ANOVA, Regression, and DOE with Minitab®
- Control Charts and Statistical Process Control (SPC)
Let’s turn data into action – with real-world case studies and practical tools.
Deutsche Version
Ich bin Professor für Operational Excellence (OPEX) und Werkstoffwissenschaften an der Hochschule Ruhr West sowie Gründer der Plattformen TABTRAINER® und SIXSIGMAPRO®. Mein Fokus liegt auf Six Sigma, Minitab®, Qualitätsmanagement, statistischer Datenanalyse und Versuchsplanung (DOE) – nach ISO 13053 und ISO 18404.
Auszeichnung mit dem ThyssenKrupp Werkstoff-Innovationspreis
Gewählt zum Professor des Jahres 2023 – Ingenieurwissenschaften (Unicum Stiftung)
Ehemals Leiter des zentralen Qualitätsmanagements bei ThyssenKrupp
Über 25 Jahre Erfahrung in der Industrie, speziell in Prozessoptimierung und SPC
Ich startete mit einer Ausbildung zum Betriebsschlosser und promovierte später im Bereich Werkstofftechnik. Heute helfe ich Unternehmen, messbare Ergebnisse durch datenbasierte Methoden zu erzielen.
Was du in meinen Udemy-Kursen lernst:
- Six Sigma Green & Black Belt Ausbildung
- Messsystemanalyse (MSA) und Gage R&R
- Prozessfähigkeitsanalyse (Cp, Cpk, Pp, Ppk)
- ANOVA, Regressionsanalyse und DOE mit Minitab®
- Qualitätsregelkarten (SPC) und Prozessstabilität
Mein Ziel: Komplexe Methoden einfach erklären – für echte Erfolge in der Praxis.