
This first lecture covers background, history, and blade designs. Read through the final exam included with the resources to get an idea of what you already know and what you do not. The exam will also help with learning by creating a desire to answer some of the tougher questions on new topics!
This class covers elements of the katana sword and universal blade information. Students will learn about factory bevels, convex and concave grinds, temper and heat treatment (in a limited way - compared to a forging class). You will also learn about strengths and qualities of different shapes and why some are used at different times.
In this segment we sharpen a small pocket knife to demonstrate in short order what we will be doing to our sword. You will learn about care of water stones, bracing for sharpening, and various grits and their purpose. Correct technique is covered and we will test for proper treatment of each side of the blade to ensure final excellence. Finally, we discuss the internal state and consciousness of the worker; why focus and intention are critical and how the edge represents our life and state of mind.
Angling and positions on the sander, ways to ruin everything, why triangles?
A few last details before leaving the outdoor workshop and heading inside to the stones.
Proper stone method, wetness, fast moving metal and medium length strokes for smoothing.
This gets back into a little more detail after long sessions of sanding and smoothing with the water stone to get our bevel set. Students will learn about the reverse count down finishing set, finger sensitivity, listening to the metal, differential sharpening, one very important piece of protective gear for working swords, and the backside tip sharpening technique.
This is a shot lecture since so many things are similar to the last work stage. Most importantly learn to see the "grey swirl", and where it terminates.
Ah! The Grand Finale of our work - you made it! After the final long stroke smoothing, and the reverse countdown method, the instructor shows how to use notebook paper for a final polish - safely - along the edge. We don't strop this blade. Spencer shaves his arm to show hair bouncing upward almost explosively as the edge grazes his skin. See you in the next course!
In this ten part series you will get three total hours of meticulous instruction on the art and science of sharpening a katana sword. Bladesmith Spencer "2 dogs" Bolejack shares his 20 years of knife making experience with the added benefit of being a martial artist who loves what he does! Students will learn about blade development and history, cultural influences on shapes and design, and how to take a dull or factory supplied edge to a razor finish. A final demonstration of shaving clean is provided.
No special materials are needed to recreate and work along with Spencer other than a 4x36 belt sander, a 1000/6000 double sided Japanese water stone, and whatever blade you choose to work on. It is imperative that learning is done and practice repeated on non-essential blades to master the craft.
Burrs, angles, bevels, differential sharpening, stances and positions of working, heat treatment and tempering, common problems and fixes, hazards, internal state and focus, tip care, safety, and final touches are covered in detail.
This class includes an extensive review Exam to test your knowledge retention. The test is provided at the beginning of the class to assist in notetaking and learning, and is divided into sections matching the video course.
Spencer's knifemaking has been shown on Discovery Network's Hillbilly Blood show in which he starred for 59 episodes. His knives are sold the world over, forged in coal fires on Cold Mountain in western North Carolina. He is also an avid student and teacher and continues live events at Land of the Sky Wilderness School and Riverside Martial Arts in Canton, NC.