
Detail the structure of non-metallic piping, with inner fluid-contact layer, middle structural layer, and outer protective layer, and explain how layer thickness affects stress analysis under temperature and pressure.
Explore the non-metallic piping catalog for season two input, covering nominal bore thickness, outside diameter calculation, and three-layer construction, plus elbow dimensions and reducer thickness variations by client.
Define the safe operation envelope for GRP and drip piping, applying partial factors for temperature, chemical resistance, and cyclic loading to determine qualified pressure.
Identify essential inputs for non-metallic piping stress analysis, including pipe data (outside diameter), vendor-provided mechanical properties (modulus of elasticity, coefficient of thermal expansion, thermal factor), isometrics, and seismic data.
Learn the Caesar II input window for non metallic piping, entering pipe ends, dimensions, diameter, thickness, material, process parameters (density, temperatures, pressures, hydrogen), and fittings to model analysis.
Model non-metallic piping in Caesar II by setting inputs for a three-inch pipe, temperatures 13 to 80 degrees celsius, with a three-layer structure including inner thickness 2.5 and density 1881.
Model and analyze non-metallic piping in CAESAR II, configuring ambient temperature, thermal expansion, material layers, and loads to keep stresses and nozzle loads within allowable limits.
Model bend and non-metallic piping in Caesar II by entering a three inch pipe with catalog thickness, radius, and length, then update inner and outer thickness to 5.4.
Explore how Caesar II defines and analyzes load cases for non-metallic piping, including hydrostatic, thermal, weight, and operating cases, with expansion, seismic, and wind scenarios per ISO 14692.
Examine load case 2 in the stress analysis of non-metallic piping with Caesar II to evaluate structural response under defined loading conditions.
Analyze stress in non-metallic piping using Caesar II to assess structural performance and ensure integrity under operating conditions.
Perform a Caesar II stress analysis of non-metallic piping under full-load cases to identify overstresses from lack of supports, then add a center support and reanalyze at operating temperature.
Analyze stress in non-metallic piping with Caesar II by restricting the pipe at lateral aeration to reduce the maximum nozzle moment; add a support to manage the load.
Explore stress analysis of non-metallic piping with Caesar II, addressing supports, restraints, sagging and sustained cases, and verifying loads and limits for safe piping behavior.
This course covers all concepts of Non-Metallic Piping System Stress Analysis. It includes theoretical as well as software (CAESAR II) knowledge. Analysis is explained with example; hence you can get clear visuals with this course.
Mechanical, piping and chemical engineers specialized in piping design and analysis belongs to oil and gas, water treatment, chemical-petrochemical, pharmaceutical industry can attend this course.
The course consists following modules:
1. Introduction to non-metallic pipe
2. Safe Operation of piping
3. Inputs Require for analysis
4. Modelling of piping as per catalogue
5. Load case preparation
6. Stress analysis
What will you learn in this course:
1. Modelling techniques for non-metallic piping which is bit different from metallic.
2. How to use pipe manufacturer vendor catalogue for pipe and pipe fittings.
3. Anatomy of GRE/FRP pipe
4. Mechanical properties of pipe
5. Code ISO 14692 (along with type of stresses act on pipe and material properties)
6. Load case preparation (wind and seismic)
7. Check points during analysis (Stresses, displacements, nozzle check, restrain loads)
8. Behavior of piping at various loads
9. Complete stress analysis with example.
In my upcoming course, I will teach Stress analysis of underground piping (non-metallic).
Hope you find this course informative and will helpful for your technical knowledge as well as practice.
Happy Learning!!!