
Split cylinder surfaces by angle to form three surfaces, then rename them S1, S2, and S3. Split non-contiguous curves and rename them Curve S2 and Curve S3 for clarity.
Learn the core idea behind surface editing and splitting workflows in STAR-CCM+. Using a simplified multi-block geometry, this lesson explains how shared interface regions are created between neighboring parts and why surface splitting is important for contacts, interpolation, and CFD region preparation.
Use the Surface Repair environment to project edges onto neighboring faces and split surfaces through imprint operations. This lesson focuses on destination faces, source edges, selection filters, and practical workflows for creating clean interface surfaces between adjacent parts.
Explore multiple surface-splitting techniques directly inside the STAR-CCM+ 3D-CAD environment, including Split by UV, Split by Edge, and directional splitting methods. Learn how parametric surface coordinates are used to control face division and geometry topology.
Apply advanced face-splitting techniques using edge points and projected edges inside the Repair Features workflow. This lesson demonstrates precise face division, coordinate-based split control, and practical methods for generating new CFD-ready surfaces from existing geometry.
Students learn the basic role of heat sinks, how fins improve cooling, and why pin fins, straight plate fins, and ribbon fins are useful in different airflow situations.
Students learn how to define geometry parameters, use Custom Tree, sketch and extrude a base plate and pin, and create a patterned pin-fin heat sink suitable for later design exploration.
Students learn how to create a straight plate-fin geometry using reusable parameters, surface naming, display filters, sketch extrusion, and linear pattern operations.
Students learn how to build a ribbon-fin heat sink using parameter-driven sketches, arcs, tangent constraints, extrusion, body separation, geometry parts, and repeated pattern operations.
Students learn the layout of the STAR-CCM+ 3D-CAD environment and understand the role of the main interface panels and CAD workflow areas.
Students learn how to control CAD selection modes, manage visibility options, inspect geometry entities, and work more efficiently with complex CAD models.
Students learn how to search for CAD objects, isolate and hide geometry entities, inspect model information, and use measurement tools inside STAR-CCM+ 3D-CAD.
Students learn how to create reference points, axes, and planes, and understand how sketch and parameter tools support CAD construction workflows.
Students learn how to apply fillets, chamfers, fill surfaces, and surface extension tools to modify and repair CAD geometry inside STAR-CCM+ 3D-CAD.
Learn when axisymmetry is valid, how to set up geometry correctly, visualize with idealization, and interpret reports (including when to scale by 2π).
Learn when rotational symmetry is physically valid and how slice (sector) modeling can replace a full 360° simulation. Set up periodic faces correctly and understand the workflow before you run.
Apply rotational symmetry to real cases with practical setup and troubleshooting tips. Learn how slice angle affects accuracy vs runtime, what to monitor, and how to validate results against a larger-sector or full-model reference when needed.
Learn how Mesh Alignment in the Trimmed Cell Mesher shifts the mesh reference point to reduce cut-cell artifacts and improve mesh consistency near sensitive boundaries. A fast, high-impact tweak that can noticeably improve mesh quality in the right cases.
This course contains the use of artificial intelligence.
If you are new to STAR-CCM+ and want a clear, practical path into CFD—this course is built for you. In this beginner-focused training, you will learn the complete STAR-CCM+ workflow step-by-step: from understanding the interface and creating simple geometries, to building regions, generating meshes, setting up physics, running solvers, and finally post-processing results in a professional way. The course is designed to remove the typical confusion beginners face and replace it with a structured process you can repeat confidently for your own projects.
What you will do in this course
You will work through a sequence of carefully chosen examples that build your skills gradually:
Chapter 1: Getting comfortable with STAR-CCM+
Install STAR-CCM+ and understand the project structure
Learn the interface, navigation, and core workflow
Create and visualize simple geometries (cylinder, rectangle, cone, sphere)
Split and name surfaces correctly (a critical step for clean boundary-condition setup)
Learn key Operations and how to manage files properly
Chapter 2: Internal flow example — Channel flow
Create your first simulation (SIM) file the right way
Build a channel geometry and prepare it for simulation
Create Regions and understand Parts vs Regions vs Boundaries
Generate mesh using Directed Mesh (a common and practical method for internal flows)
Set up fluid physics, select solver models, and define boundary conditions
Run the simulation, monitor convergence, and validate solution stability
Post-process results using velocity contours and velocity vectors
Chapter 3: External flow example — 2D flow around a cylinder
Create sketches in 3D-CAD, extrude solids, and link CAD to Parts
Create design parameters and learn how to edit them efficiently
Generate an initial 2D mesh and then improve it using mesh controls
Configure steady vs unsteady solving and understand what changes in practice
Visualize and interpret the velocity field and key flow behavior
Chapter 4: Mesh generation deep dive
Build a 3D geometry and create a full volume mesh operation
Understand which mesh settings actually matter—and why
Learn boundary-layer meshing fundamentals and quality drivers
Compare different meshing approaches and identify common pitfalls
Detect and remove low-quality cells to improve robustness and accuracy
Why this course is different
This course is not just a collection of tool explanations. It is a workflow-first course:
You learn STAR-CCM+ the way engineers actually use it in real projects
You practice correct surface naming, region creation, solver setup, and post-processing
You learn how to judge mesh quality and convergence, not just how to click “Run”
Every topic connects to what you will do next—so you always know why you’re doing something
Who this course is for
Absolute beginners who want to learn STAR-CCM+ from scratch
Engineering students preparing for CFD projects, assignments, or thesis work
New engineers and interns who need practical STAR-CCM+ skills quickly
Anyone moving to STAR-CCM+ from another CFD tool and wanting a structured foundation
Prerequisites
No prior CFD or STAR-CCM+ experience is required. You only need:
A PC/laptop capable of running STAR-CCM+
STAR-CCM+ installed (student/academic/company license)
Basic computer skills
By the end of this course, you will be able to set up your own beginner CFD simulations in STAR-CCM+ with confidence—and you’ll have a repeatable workflow you can apply to more advanced cases later.