
Explore solid edge CAD, NX CAM, NX Mold, and NX 2027 CAM Interface across three modules. Learn 3d modeling, assembly, drafting, and injection molding from setup to cooling and drawing.
Explore the essential components and steps of injection mold design, including core and cavity, ejector systems, runners, cooling, and cavity layout, plus the workflow from initialization to mold simulation.
Define regions and create the parting surface to separate core and cavity, using guidelines and vertical lines, then verify surfaces and finalize cavity and core with zero phases.
Design and implement the ejection system for mold tooling, detailing ejector pin design, diameter options, and positioning. Create ejector pins via concept design, then apply booster trimming to refine surfaces.
Generate bill of materials and assembly drawings from mold designs; export part data to Excel and build isometric, sections, and part lists for CAD drafting.
Apply patch surface to fill voids, define the coordinate system and regions, and establish core and cavity with a parting surface in Solid Edge and NX CAM workflows.
Initialize the mold wizard and set up the project, then create a patch surface by selecting reference faces, edges, and a guide, and applying batch surface steps.
Initialize the project, set millimeter units, and define the coordinate system. Define cavity and core regions, create parts and surfaces, and generate the parting surface with the mold wizard.
Design and simulate mold cavity cooling channels and circuits with nx mold. Define channel networks, runner systems, and gates, then run simulations.
Explore 3 axis rough operations, including plunge and blank milling. Set up stock and tools, and define step over, step ahead, maximum cut width, and differentiate from cavity milling.
Explore 3 axis planar operation and planar with ibw in nx cam, including selecting cut areas and identifying the workpiece, and managing blank distance for finishing passes.
Execute three-axis finish operations using z-level profile to machine vertical faces, after establishing tools, geometry, material, and rough milling steps, and verify results with simulation.
Learn three axis finish operations in NX CAM, focusing on contour, fix it contour, and streamline methods, with emphasis on area boundaries and thresholds for steep versus non-steep surfaces.
Master multi-axis finish operations by configuring tool axis control for four- and five-axis machining, using zigzag patterns and axis methods such as toward point, toward line, and away from point.
Explore multi-axis finish operations and tool axis control, comparing away from line and toward line methods, using lines parallel to the direction to generate precise tool paths.
Explore tool axis control in multi-axis finish operations by setting normal to part or normal to work, and adjusting lead angle and tilt angle for precise orientation.
The session demonstrates multi axis finish operations in z level 5 axis, defining the workplace and blank, selecting the finish phase, setting work points and angles, and generating passes.
Define the workpiece and geometry, set wire diameter, and select internal trim for a wire EDM operation. Establish rough and finish passes, build the tool bus, and verify movements.
Master how to control cut levels in NX CAM by configuring multiple ranges and depths per cut, adding new ranges, and tailoring material removal across zones.
Course Main Contents (4 Courses!):
Course 1: Solid Edge 2022 (Modelling - Assembly - Drafting) Essentials
Course 2: NX CAM (Milling - Turning - Wire EDM) + NX 2027 CAM Interface
Course 3: NX Post Builder
Course 4: NX Mold Wizard
Course Description:
After this course, you will be able to use the NX CAD / CAM & Post Builder to do Modelling & Machining for any Part and to use NX CAM with any CNC Machines.
After this course, you will be able to use the Solid Edge CAD (Modelling - Assembly - Drafting).
After this course, you will be able to create G code for Milling, Turning and Wire EDM operations (3 Axis & Multi Axis).
Additional NX CAM 2027 Interface sessions added to the course to be able to use the latest version.
You will be professional user in NX CAM.
CAD CAM Mold Package Contents:
1- G Code & CNC Overview
2- NX CAM Milling (3Axis, 4 & 5 Axis)
3- NX CAM Turning
4- NX CAM Drilling
5- NX CAM Wire EDM
6- NX CAM Millturn
7- NX Post Builder
8- Create Mold Wizard product assemblies
9- Define core and cavity regions within a product model
10- Create patch up (shut off) geometry
11- Create mold tooling inserts
12- Use mold base libraries to choose a standard mold base
13- Use standard part libraries to select and position common parts, including insert pockets, sub inserts, cooling channels, gates, runners.
14- Create a bill of materials
15- Solid Edge CAD Sketching
16- Solid Edge CAD Modelling
17- Solid Edge Assembly Overview
18- Solid Edge Drafting Overview
19- NX 2027 CAM Interface (New Additional Sessions)
Notes:
You will download all parts that we used during the course and more parts for practice.
The implementation of this course is in NX 11 & Solid edge 2022 but you will be able to implement using any version.
Additional NX CAM 2027 Interface sessions added to the course to be able to use the latest version.
You will have full technical support with me.
Weekly additional Exercise will be added to the course according to students requirements (If Required).