
Gain an overview of the SMAW/MMA welding process, its industrial relevance, and how this course is structured for hands-on learning.
Understand the setup and working of a typical SMAW welding machine used in refinery operations.
Explore the basic principles of arc welding, including arc initiation and polarity in refinery welding.
Learn common welding defects, their causes, and how to avoid them in SMAW applications.
Dive deeper into SMAW techniques used on-site in pipelines and refinery structures.
Study advanced joint preparation and vertical/horizontal welding positions.
Master multi-pass welding techniques and troubleshooting during welding.
Understand electrode classification, storage, and compliance as per ASME Section II Part C.
Detailed explanation of welding procedure specification (WPS) and essential variable handling.
Practice vertical-up and overhead welding with real-world industry application examples.
Learn weld bead inspection, crater handling, and final finishing techniques.
Introduction to dye penetrant testing for surface crack detection in SMAW welds.
Understand Submerged Arc Welding (SAW) process in pipe manufacturing and its comparison with SMAW.
Study thermit welding used in rail and heavy section applications including preparation and ignition.
Learn how to inspect and prepare fit-ups before welding, ensuring alignment and root gap.
Welcome to the SMAW/MMA – Shielded Metal Arc Welding / Manual Metal Arc Welding course – your comprehensive pathway to mastering one of the most widely used and reliable welding processes in the industry. Whether you're entering the field of fabrication, maintenance, QA/QC, or inspection engineering, this course is designed to give you a strong foundation and practical edge in welding operations.
SMAW, commonly known as Stick Welding, is an essential welding method used in pipelines, pressure vessels, structural steel, shipbuilding, oil & gas industries, offshore structures, and heavy equipment repair. This course covers everything from the basic theory of arc welding to the detailed inspection of welds, defects, and safe practices. It’s ideal for both freshers and working professionals looking to upgrade their technical skill set.
Throughout this training, you’ll learn about welding power sources, current selection (AC/DC), types of electrodes and their classifications (E6010, E7018, etc.), electrode angles, arc striking methods, and maintaining a stable arc. You'll explore edge preparation, groove types, filler materials, joint types, and welding positions like 1G, 2G, 3G, 4G, and 6G, with a focus on industry-relevant techniques.
You'll also dive into weld defects such as porosity, slag inclusion, undercut, incomplete fusion, and how to prevent or correct them. Safety protocols, personal protective equipment (PPE), and fire protection practices are also integrated into the training, preparing you for real-world job sites.
By the end of this course, you will not only understand the theory but also be able to interpret welding symbols, read WPS (Welding Procedure Specifications), and support welding quality assessments. This is an excellent resource if you are preparing for NDT Level II, CSWIP 3.1, AWS CWI, or working towards a career as a welding inspector or QA/QC engineer.
Whether you're planning to work offshore, on oil rigs, in refineries, or in fabrication yards, this course gives you the confidence to operate safely and skillfully in demanding environments.
Join us and gain a valuable skill that will open doors to opportunities in India and abroad – especially in the Gulf and international job markets where skilled welders and inspectors are in high demand.