
How process hazards link to the role of a safety instrumented system, using the bow-tie model, layers of protection and the IEC 61511 safety lifecycle.
How IEC 61508, the parent functional safety standard, relates to IEC 61511 for the process industry, and where one standard ends and the other begins.
How HAZOP nodes, guidewords and deviations identify the hazards that a safety instrumented system must protect against, working from a P&ID.
How a control system HAZOP checks that DCS logic, SIS sequences, cause and effect charts and operator interfaces deliver the protection the process HAZOP assumes.
How layer of protection analysis quantifies the risk reduction a safety instrumented function needs and turns it into a SIL target under IEC 61511.
What a safety requirements specification must contain for each safety instrumented function, and how to write one that stands up to audit and supports operation.
How hardware fault tolerance, voting arrangements and redundancy constrain SIS architecture under IEC 61511, independent of the probability calculation.
How to calculate average probability of failure on demand for sensors, logic solver and final elements to verify a function meets its SIL target.
How to select sensors, logic solvers and final elements for a safety instrumented system, and how each choice affects the overall PFDavg.
How proof testing, bypass management and demand rate monitoring keep a safety instrumented function reliable during the operating phase.
A worked example that takes one safety instrumented function on a compressor discharge line through the full IEC 61511 lifecycle, from hazard to verification.
How functional safety assessment acts as an independent gate at each lifecycle stage, and what is needed to close out the SIS lifecycle.
How to prepare for the TUV Functional Safety Engineer exam SIS module, using exam-style SIS architectures and IEC 61511 lifecycle questions.
This course contains the use of artificial intelligence.
A safety instrumented system may sit unused for years and then has to work the first time it is asked.
Plenty of training describes the IEC 61511 lifecycle. Far less shows how to produce the deliverables inside it: the LOPA, the safety requirements specification and the PFDavg calculation an assessor will challenge.
This course works through those deliverables by hand, and includes CHAZOP, a study that is rarely taught anywhere.
In this course you will learn how to determine, specify and verify the SIL of a safety instrumented function.
WHAT YOU WILL LEARN TO DO
By the end of this course you will be able to:
Run a LOPA and set the target SIL from the risk gap
Take part in a HAZOP and lead a CHAZOP
Write a safety requirements specification
Choose a voting architecture and check hardware fault tolerance
Calculate PFDavg by hand and verify it against the target
Plan proof testing and manage bypasses
Scope a functional safety assessment
HOW THE COURSE IS TAUGHT
Every calculation worked by hand, so you know what verification software is doing
A full worked example takes one hazard from LOPA to a verified SIF
Follows the IEC 61511 lifecycle in order
Section quizzes with explained answers
WHAT IS COVERED
Process safety, the bow-tie and where the SIS sits
IEC 61508 and IEC 61511 compared
HAZOP for SIS and CHAZOP
LOPA and SIL determination
The safety requirements specification
SIS architecture, redundancy, hardware fault tolerance and safe failure fraction
SIL verification and PFDavg calculation
Sensor, logic solver and final element selection
Operation, proof testing and bypass management
Functional safety assessment and TÜV FS Eng exam preparation
70 PRACTICE QUESTIONS
Every section ends with a quiz built around realistic scenarios, so you test your understanding as you go and reinforce what you have learned. Each answer comes with a short explanation.
Enrol today and learn to produce SIS deliverables that stand up to assessment.