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Reliability and Maintenance Engineering - FMEA
Rating: 4.2 out of 5(721 ratings)
2,084 students

Reliability and Maintenance Engineering - FMEA

Failure Mode and Effects Analysis - A mechanical engineering approach to risk management of plant and machinery
Created byJarrod Austin
Last updated 6/2020
English

What you'll learn

  • Learn to facilitate or participate in Failure Mode Effect Analysis (FMEA) and using the associated tools
  • The FMEA method taught aligns with the International Standard for FMEA/FMECA Studies (EN 60812)
  • FMEA process from start to finish - What to look for and hints on how to fast-track the process.
  • How to evaluate the risk of component failure - Find your "pain points" and prioritize your efforts.
  • How to mitigate the risks of such failure - Learn how to modify the plant or process to reduce the chance of failure.
  • FMEA - Its use during the Maintenance and Repair of Plant or Machinery
  • FMEA - Its use during the Design and Modification of Plant or Machinery
  • The content covered is relevant to those studying towards the Certified Maintenance and Reliability Professionals (CMRP) exam

Course content

5 sections • 17 lectures • 51m total length

  • About this Course1:34
  • Introduction1:23

    A quick overview of what Failure Mode Effect Analysis (FMEA) is and how it is used.

  • International Standards for FMEA Process1:17

    We explore the various standards that relate to the FMEA process, their relevance and why they are important.

  • FMEA Process5:36

    In this module we explore the FMEA process from start to finish.

  • FMEA Tool and Template1:20

    Here we have a quick walk through the tool and how it works. A detailed example of this tool in use is in a later section of this course.

  • FMEA Controls and Actions3:38

    In this module we discuss tools that can be used to help us prioritise our efforts when it comes to implementing actions to address the risks identified through FMEA.

Requirements

  • This training package references engineering systems plants and processes as examples however no specific engineering knowledge is required to follow the process

Description

Course Outline:

This course explores the lean tool of Failure Mode and Effects Analysis (FMEA/FMECA) a universal method for assessing underlying risk of a plant, process or system. It is a fundamental tool for any engineer and we will demonstrate how it can be applied to improve the reliability of a plant or system. We explore the FMEA process in detail and identifying ways to accelerate the process through educated assumptions, whilst focusing on the value adding steps of delivering a more reliable plant

The content of this course is based around and industry recognized International Standard for The Study of Failure Mode Effect Analysis (FMEA/FMECA) EN 60812.

A key element of the course is walking through a working example from start to finish. The tools and templates introduced and used during the course will be available to the students so they can embark on their own FMEA studies.

Course Philosophy and Approach:

I use the methodology and tools taught in this course in my core job as an Engineering Reliability Manager. The content is designed to be comprehensive but also concise with practical examples – I am a firm believer that students should not have to sift through hours of online content to extract the key points.

Trusted and Experienced Trainer

My 15+ years experience in engineering and maintenance is complimented with a Mechanical Engineering Degree and industry recognised qualifications and certifications including, CMRP - "Certified Maintenance and Reliability Professional", CMSE - "Certified Machine Safety Expert".

Who this course is for:

  • Anyone involved in a lean environment, manufacturing or design - specifically engineering or maintenance teams. Although the content has an engineering focus the principles can be applied elsewhere.

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