
Explore how centrifugal pumps handle viscous fluids, assessing viscosity effects on performance and using water-based curves to design system head and NPSHR for viscous service.
Explore how viscosity governs flow in pumping systems, distinguishing dynamic and kinematic viscosity, and Newtonian versus non-Newtonian fluids, with temperature effects and practical measurement using viscometers.
Will be able to decide if a positive displacement or a centrifugal pump is more suitable for a given application. Furthermore will be able to select the special design features in the centrifugal pump required for better performance.
Analyze how fluid viscosity affects centrifugal pump performance and apply correction factors to adjust capacity, head, and efficiency at the best efficiency point for viscous fluids.
Analyze how viscosity affects system head curves in centrifugal pumping, using Darcy-Weisbach head loss, Reynolds number, and Moody's diagram to compare water and viscous fluids and determine operating point shifts.
Perform closed-loop testing of centrifugal pumps with viscous fluids, baseline with water, and measure viscosity, temperature, flow, head, and efficiency using appropriate instrumentation.
Calculate head loss for a viscous fluid in a 131.7 mm pipe at 200–300 m3/h by deriving velocity, Reynolds number, and friction factor from Moody's diagram, then apply head-loss equation.
This course on “Pumping viscous fluids using centrifugal pumps” is a challenging proposition and problems related to the topic are encountered in the industry occasionally. For example, in the oil and gas industry starting from the crude oil to the refined products we handle liquids of varying viscosities. Moreover, the viscosity of the fluid’s changes with the temperature. Centrifugal pumps performance degrades as the viscosity of the fluids being pumped increases. ANSI/HI standards have developed empirical formulae for determining the behavior of the centrifugal when handling viscous fluids. This course includes information available on the topic in the form of international papers, pump manufacturer's recommendations, technical literature, and standards which has been sifted and collated to form a cohesive content of practical value. It contains:
· Calculations using formulae,
· Graphs and tables,
· and worked examples.
The course focuses on the pumping systems, and it covers:
· Conversion of pump performance on water to viscous fluids and vice-versa,
· System head curve calculations,
· Types of mechanical seals and sealing systems,
· NPSH measurement and calculations,
· Pump testing procedure using viscous fluids.
Thus, it provides a great opportunity to those who are keen to understand the effect of viscous fluids on the centrifugal pumps performance and are eager to apply these lessons to their pumping systems.