
Explore corrosion protection by coating, focusing on barrier, inhibitive, and galvanic effects, and how zinc primers and epoxy systems shield steel from atmospheric corrosion.
Examine anticorrosive, metallic, opaque, and laminar pigments, plus pigment volume concentration, and how binders, solvents, and additives influence corrosion protection, film durability, opacity, and UV resistance.
Explore how paint films dry and cure through oxidation drying, physical drying, chemical curing, and UV curing, detailing solvent evaporation, crosslinking, and two-part systems' induction periods.
Explore how a multi-layer paint system—primer, mid coat, and top coat—provides UV resistance, water barrier, and adhesion, with emphasis on compatibility and proper thinning to prevent defects.
Assess cleanliness and surface profile, remove contaminants, and roughen the substrate to improve adhesion; round sharp edges and welds to reduce corrosion risk, choosing appropriate blasting methods.
Learn surface preparation and quality control for protective coatings, including blasting, cleaning, salt testing (potassium ferricyanide, silver nitrate), moisture checks, and oil/grease detection to ensure coating adhesion.
Unprotected steel in the atmosphere, in water and in soil is subject to corrosion that may lead to damage. Therefore, to avoid corrosion damage, steel structures are normally protected to withstand the corrosion stresses during the service life required of the structure. This course deals with protection by paint systems and covers, in the various parts, all features that are important in achieving adequate corrosion protection. Inspectors of protective coatings and manufacturers of coating materials to have at their disposal state-of- the-art information in concise form on corrosion protection by paint systems. Such information has to be as complete as possible, unambiguous and easily understandable to avoid difficulties and misunderstandings between the parties concerned with the practical implementation of protection work.
• Our course will start with small introduction about corrosion explain basic corrosion cell followed by coating protection theory though Barrier effect, Inhibitor effect and Galvanic effect.
• Paint composition (Binder, Pigments, Solvents, Additives), paint curing and drying mechanism by Oxidatively drying, physically drying / Solvent Evaporation, chemically curing, and IR/UV – cured.
• A paint system is one or more layers of paint, which will give corrosion protection
• surface preparation by Dry abrasive blast cleaning, Wet blasting, Hand and power tool cleaning, Flame cleaning, Pickling (chemical cleaning), Vapor degreasing, Weathering
• Paint application, Quality control and inspection before, during and after application and finally paint failure