
Identify end products and intermediate products with examples like refrigerators and steel plates; production management coordinates materials, machines, manpower, methods, money, and markets to maximize output per rupee.
Explore assembly lines, intermittent production, and process plants, from flow and continuous production to flexible batch-like methods, with liquids and gases managed by piping and flushing.
Explore locational planning for factories by weighing market demand, proximity to raw materials, regional conditions, and government policies to determine the optimal plant site.
Plan stores location and layout to optimize material access and space. Manage material identification, codification, storage, inventory, handling, safety, and scrap disposal for uninterrupted production and cost optimization.
Explore inventory control as part of material management, focusing on storage, control, and procurement. Learn about EOQ and ABC analysis, including reorder level and ordering costs.
Explore MRP systems continued, covering inventory control, procurement planning, shop floor control, capacity scheduling, traceability, contract management, tool management, and general ledger integration for project management.
the master production schedule translates quarterly demand into weekly and daily targets, guides capacity, manpower, and material planning, and evaluates inventory and external sourcing to meet peak q3–q4 demand.
Identify the critical path that drives project duration and learn to crash critical-path activities to reduce the schedule from 83 to 75 days, increasing total cost to ₹712,880.
Introduction
Production management is the backbone of any successful organization, ensuring smooth operations, optimized resources, and quality output. This comprehensive course is designed to provide you with the knowledge and tools to excel in production planning, inventory control, scheduling, and quality assurance. Whether you're a beginner or a professional looking to upskill, this course will guide you through the fundamental and advanced aspects of production management.
Course Structure
Section 1: Introduction to Production Management
Begin your journey by understanding the core principles of production management. Learn about the various types of products and explore the crucial role production management plays in driving organizational success.
Section 2: Types of Production Systems
Dive into different production systems, including job, batch, and flow production. Explore the dynamics of assembly lines, intermittent production, and process plants, and understand how to choose the right system for your needs.
Section 3: Locational Planning and Plant Layout
Master the art of locational planning by analyzing key factors that influence decisions. Gain insights into designing efficient plant layouts, identifying materials, and managing stores for seamless operations.
Section 4: Inventory Control Models
Understand the significance of inventory control in production management. Learn about various inventory control models, the make-or-buy decision-making process, and Material Requirements Planning (MRP) systems with practical examples.
Section 5: Scheduling in Production Management
Scheduling is critical for timely and cost-effective production. This section introduces you to scheduling techniques, from master production schedules to practical scheduling strategies, ensuring smooth workflow and resource utilization.
Section 6: Breakeven and Network Analysis
Explore the concepts of breakeven analysis and its role as a decision-making tool. Learn about Pert and CPM, network analysis, and critical path methods, equipping you to tackle complex production challenges with confidence.
Section 7: Quality Control and Advanced Techniques
Quality control is vital to maintaining standards and customer satisfaction. Delve into sampling techniques, control charts, Total Quality Management (TQM), and advanced concepts like Just-in-Time (JIT) and robotics in production.
Conclusion
By the end of this course, you will have a deep understanding of production management principles and practices. Equipped with the skills to optimize processes, manage resources, and ensure quality, you'll be ready to make significant contributions to any production environment.