
Explore the history and evolution of failure mode and effect analysis, from military origins to the automotive standard AIAG VDA FMEA, and learn risk prioritization and documentation.
Explore FMEA based on AIAG VDA, identifying and mitigating product and process risks across the automotive sector, noting scope exclusions and advantages in quality and safety, while acknowledging qualitative analysis.
Understand how senior management support, contractual agreements, and a clear transition strategy align NPD projects with AIAG VDA FMEA foundation to reduce risk and improve supplier and customer collaboration.
Explore dfmea through a seven-step approach: planning and preparation, structure and function analyses, failure and risk analysis, optimization and research, and documentation to identify and mitigate risks in product development.
Define project scope and boundaries in the planning phase of AIAG VDA FMEA, deciding what to include or exclude to focus risk analysis; build a cross-functional plan with customer needs.
Learn to perform structure analysis in AIAG VDA FMEA by identifying system, subsystems, and components, and using boundary diagrams and structure trees to map interfaces and energy or material flows.
Construct a boundary diagram for the catalytic converter system, mapping physical connections, material and energy exchanges, and the interface matrix and structure tree for subsystem interactions.
Allocate functions to system elements through cross-functional collaboration, visualizing product and process functions and interfaces to support failure analysis with B and P diagrams.
Explore function analysis in FMEA using the B diagram to define inputs, outputs, functional and nonfunctional requirements, control and noise factors, and their interactions, including external environment.
Explore step four of FMEA: identify failure modes, causes, and effects; map failure chains across system and component levels, and foster customer and supplier collaboration to support risk analysis.
Once you complete this course you will know the effective Product Risk Management through effective implementation of DFMEA based on the latest AIAG VDA FMEA Hand book .
You will know about how to use 5T in project planning ,Step by step understanding about this seven step methodology.
The case studies , examples and resources provided in this course will help how to achieve mastery in DFMEA .
You will know how to construct Boundary diagram ,Function Tree, Characteristics Matrix and P -Diagram.
You will know how to evaluate the Risks based on severity ,Occurrence ,Detection and Action priority .
You will know how to mitigate the risks through Prevention and Detection controls.
You will know about different types of Prevention and Detection Controls.