Process Safety Management

Name: Process Safety Management
Rating: 4.1 (12 reviews)

Safety, Risk Management, Process

Created byTANK SKILLS

Last updated 1/2024

English

What you'll learn

Define the concept of process safety and explain its importance in managing risks and preventing incidents in liquid bulk storage facilities.
Gain full grasp of process safety management & its key elements for safe, reliable operations
Identify the various process hazards that are associated with liquid bulk storage facilities, & identify the measures to mitigate and control these hazards.
Analyze human factors in process safety, address leadership, training, communication, and culture, and enhance performance to minimize errors.
Analyze incidents and accidents that have occurred in bulk liquid storage facilities, find root causes, and create ongoing safety improvement strategies.

Course content

7 sections • 29 lectures • 1h 3m total length

Course Overview2:24
Explore process safety management as a comprehensive system to prevent releases of highly hazardous chemicals, integrating management practices, design guidance, compliance programs, and the 14 elements of process safety management.

Module 4 Overview1:57
Employee Participation & PS Information2:09
Process Hazard Analysis & Operating Procedures2:11
Training & Contractors2:11
Provide process safety management training for all operators, covering health and safety and emergency operations. Include refresher training every three years, hazard evaluations, hazops, permits to work, and contractor duties.
Pre-Startup Safety Review, Mechanical Integrity & Hot Work Permit2:00
Management of Change & Incident Investigation1:56
Emergency Planning, Compliance Audits, & Trade Secrets1:56

Module 5 Overview1:48
Standards based Strategy2:13
Compliance based Strategy1:50
Assess how a compliance-based strategy uses regulations to set minimum accident-prevention standards for workers, the public, and the environment, and why a compliance-only approach may require beyond-compliance risk management.
Continuous improvement-based Strategy1:59
Risk based Strategy1:57
Implement a risk-based strategy for process safety by integrating regulatory standards, leading and lagging indicators, and regular management reviews to monitor risk and predict performance.

Module 6 Overview2:19
Risk Based Process Safety1:54
Strengthen process safety management by adopting risk-based process safety and strengthening management systems. Address recurring technical and cultural root causes that undermine safety performance.
Commit to Process Safety1:59
Understand Hazards and Evaluate Risks1:10
Identify process safety hazards and analyze risks to define reductions, minimize effects, and lower the frequency of incidents. Manage knowledge for process safety operations with accurate, current information.
Manage Risks3:01
Learn from Experience1:41

Requirements

While there are no strict prerequisites for enrolling in the Process Safety Course, certain skills and experiences are beneficial for participants to fully engage with and benefit from the course content. These include a basic understanding of process safety principles and familiarity with industrial environments, particularly those involving liquid bulk storage. An interest in safety performance and risk mitigation is crucial, as the course delves into these areas extensively. Participants should also be able to analyze and interpret safety data and incident reports. This foundational knowledge and interest will enable learners to more effectively grasp the course's concepts, making the learning experience more enriching and applicable to their professional roles.

Description

The Process Safety Management Course is a comprehensive program designed to enhance understanding and application of process safety principles in industrial environments. The course starts with an overview of major incidents and global trends in occupational safety, emphasizing the need for damage reduction. It differentiates between process safety and occupational safety, highlighting the impacts of incidents.

The course then delves into the development of Process Safety Management (PSM), tracing its evolution from the OSHA 1992 standard to various frameworks. Each of the 14 elements of PSM is thoroughly explored, covering topics like employee participation, process hazard analysis, and emergency planning and response.

A significant portion of the course is dedicated to discussing the evolution of process safety strategies. This includes an in-depth analysis of different strategies ranging from standards-based and compliance-based to continuous improvement and risk-based approaches. This section is crucial for understanding how process safety has evolved and how it can be effectively implemented in various industrial settings.

The final module of the course is dedicated to Risk-Based Process Safety (RBPS) as outlined by the Center for Chemical Process Safety (CCPS). This part of the course provides learners with a detailed understanding of RBPS, emphasizing its application in enhancing safety in the chemical industry.

Throughout the course, learners are engaged with real-world case studies, interactive discussions, and practical exercises. This approach ensures that the participants not only learn the theoretical aspects of process safety but also understand how to apply these principles in their daily work environments. The course culminates in a comprehensive final exam, testing the learners on their understanding and application of the course material. This course is ideal for professionals involved in managing safety risks and improving safety performance in industrial settings, especially those handling liquid bulk storage facilities.

Who this course is for:

This course is ideal for professionals working in or aspiring to work in the field of process safety, particularly in liquid bulk storage facilities. It suits individuals such as safety managers, engineers, operational staff, and maintenance personnel who are responsible for managing safety risks, preventing incidents, and enhancing safety performance in such facilities. The course is also valuable for those seeking to deepen their understanding of process safety management systems, hazard control, and continuous safety improvement practices.

Process Safety Management

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Course content

Overview1 lecture • 2min

Introduction3 lectures • 7min