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Process Plant Optimisation & Energy Conservation Masterclass
New
114 students

Process Plant Optimisation & Energy Conservation Masterclass

Master Advanced Process Optimization, Pinch Analysis, Heat Integration & Energy Management for Industrial Plants
Last updated 6/2026
English

What you'll learn

  • Master process plant optimisation fundamentals and methodologies
  • Apply pinch analysis and heat integration techniques
  • Conduct industrial energy audits using international standards
  • Implement ISO 50001 energy management systems
  • Optimize pumps, compressors, boilers, and utility systems
  • Improve steam, cooling water, and refrigeration system efficiency
  • Use advanced process control and real-time optimisation techniques
  • Analyze energy performance indicators (EnPIs) and dashboards
  • Identify and evaluate energy conservation opportunities
  • Apply digital tools, AI, and Industry 4.0 concepts in process optimisation

Course content

9 sections39 lectures4h 36m total length
  • Introduction1:02
  • Introduction to Process Plant Optimisation7:51
  • Plant Integrity, Reliability and Optimisation6:30
  • Process Plant Economics and Cost Analysis7:48
  • About Us and the Course1:46
  • Energy Flow Analysis and Balances5:33
  • Benchmarking and Performance Indicators6:32

Requirements

  • Basic understanding of engineering principles (chemical/mechanical preferred)
  • Familiarity with industrial processes and operations
  • Knowledge of thermodynamics and heat transfer fundamentals
  • Basic mathematics and analytical skills
  • Interest in energy management and process improvement

Description

This course contains the use of artificial intelligence.

This comprehensive course is designed to provide deep expertise in process plant optimisation and energy conservation for modern industrial environments. It equips learners with practical and theoretical knowledge to enhance efficiency, reduce operational costs, and improve sustainability across industrial facilities.

The course covers a complete spectrum of optimisation techniques including energy auditing, pinch analysis, heat integration, utility system optimisation, and advanced process control strategies. Learners will explore how to analyze plant performance, identify inefficiencies, and implement data-driven improvements using industry best practices and international standards such as ISO 50001.

Participants will gain hands-on understanding of key industrial systems including steam networks, rotating equipment, furnaces, compressors, and cooling systems. In addition, the course introduces digital transformation concepts such as Industry 4.0, artificial intelligence, and data analytics for smarter plant operations.

Real-world case studies from global industries are integrated throughout the course, enabling learners to connect theory with practical application. By the end of the course, learners will be able to design optimisation strategies, evaluate energy-saving opportunities, and implement sustainable improvements that deliver measurable economic and environmental benefits.

Professional Training Institute (PTI) is a leading provider of industry-focused professional education, committed to delivering high-quality training programs that bridge the gap between theoretical knowledge and practical skills. PTI empowers professionals with cutting-edge tools, modern technologies, and globally recognized practices to excel in their careers and contribute effectively to industrial growth and innovation. (16)

Who this course is for:

  • Process Engineers and Chemical Engineers
  • Plant Managers and Operations Managers
  • Energy Managers and Sustainability Professionals
  • Mechanical Engineers working with industrial systems
  • Technical consultants in energy and process industries
  • Engineering students and fresh graduates
  • Professionals interested in industrial efficiency and optimization