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Phase Transformation of alloys
Rating: 4.1 out of 5(7 ratings)
431 students

Phase Transformation of alloys

thermodynamics and kinetics of phase transformation
Created byAtasi Ghosh
Last updated 5/2024
English
English [Auto],

What you'll learn

  • Fundamental concepts related to phase transformation
  • Analysis phase diagram of binary, ternary systems
  • Non-equillibrium phase formation mechanism
  • Estimate the microstructure-mechanical property correlation

Course content

3 sections50 lectures1h 58m total length
  • Introduction2:00

    Define metallic alloys and explain their phase transformations. Illustrate how alloying copper with zinc yields brass and iron with carbon yields steel, guided by thermodynamics and kinetics for optimized properties.

  • Theory of alloys2:01

    Explore how thermal alloying drives phase transformations, detailing solidus and liquidus temperatures, the melting range, and how alloy composition shifts melting points.

  • Phase Diagram2:08

    Explore the phase diagram for binary alloy systems, identify solidus and liquidus boundaries, and understand how temperature and composition define two-phase regions and solid–liquid coexistence.

  • Lever Rule1:57

    Compute mass fractions of alpha and liquid phases within the boundary by the lever rule, using tie lines to read C_alpha and C_L from solidus and liquidus, assuming equal densities.

  • Microstructure evolution in single phase system2:43

    Track how cooling a binary alloy from above the liquidus forms and grows the alpha phase across the liquidus and solidus boundaries using the lever rule on tie lines.

  • Solubility Limit1:40

    Examine how solubility limits dictate whether an alloy forms a single phase or multiple phases, varying with temperature and composition. Learn how temperature versus composition boundaries create phase diagrams.

  • Isomorphous Phase Diagram2:37

    Explore isomorphous phase diagrams, where copper–nickel shows complete solubility in liquid and solid, with examples of germanium, silicon, antimony, and bismuth; note pseudo eutectic and congruent melting variants.

  • Terminal Solid Solution2:23

    Examine terminal solid solutions in binary alloys, identify alpha and beta phases (type one and type two), and explain eutectic behavior with lead–tin solder as an example.

  • Eutectic Phase diagram2:34

    Analyze the eutectic reaction in a terminal solid solution phase diagram, identifying alpha and beta, solvus, solidus, and liquidus lines, and the eutectic composition at x_b = x_e.

  • Hypoeutectic alloy2:40

    Explore how hypoeutectic alloys solidify from a single liquid to form primary alpha grains, followed by a eutectic mixture of alpha and beta as cooling passes the eutectic temperature.

  • Peritectic Reaction2:26

    Explore peritectic reaction in phase diagrams, where beta transforms to liquid plus alpha at composition xb equals xp and temperature tp, and distinguish isomorphous, eutectic, and peritectic diagrams with examples.

  • Fe-C Phase diagram2:23

    Explore the iron–carbon phase diagram, including allotropic transformations of iron, carbon solubility, cementite Fe3C, invariant reactions, microstructures of steel and cast iron, and cooling-rate effects.

  • Iron-Iron Carbide phase diagram2:33

    Explore the iron carbon phase diagram, its polymorphic transformation from alpha ferrite to gamma austenite to delta ferrite, and the cementite Fe3C at 6.67 wt% carbon, metastable at room temperature.

  • Invariant reactions in Fe-Fe3C Phase diagram2:30

    Explore the invariant reactions in the Fe-Fe3C phase diagram, including peritectic, eutectic, and eutectoid transformations, and how the lever rule fixes the phase compositions of delta ferrite, austenite, and cementite.

  • Microstructure evolution of Eutectoid steel2:02

    Explore how carbon content defines mild, medium, and high carbon steels and how slowly cooled eutectoid steel forms pearlite, a lamellar ferrite-cementite mixture, from gamma austenite grains.

  • Hypoeutectoid steel2:07

    Examine hypoeutectoid alloys with carbon left of the eutectoid, tracing a gamma phase, alpha ferrite at the grain boundaries of the austenite, and pearlite formation below the eutectoid temperature.

  • Hypereutectoid steel2:17

    Explore the microstructure evolution in hypoeutectoid steel as austenite cools along the AE3 line, forming proeutectoid cementite at the boundary and pearlite with eutectoid cementite.

  • Fe-C phase diagram2:15

    Explore the Fe-C phase diagram, showing cast irons with 3–4.58% carbon melting around 1100–1300 °C, cementite formation, and graphite due to graphitization with silicon additions or slow cooling.

  • Types of Cast Iron2:23

    Examine gray cast iron with graphite flakes (2.5–4% C, 1–3% Si), damping and brittleness, and how magnesium or cerium yields nodular iron; cementite forms white iron, heat yields malleable iron.

  • Comparision of Iron-iron carbide and Iron-Carbon phase diagram2:46

    Compare the iron–iron carbide and iron–carbon phase diagrams, noting the alpha–gamma boundary, and explain how cooling rate yields white, malleable, or ductile cast iron with cementite or graphite in pearlite.

Requirements

  • Higher Secondary in Science group (Maths, Physics, Chemistry)

Description

This is a basic course for the beginner engineers intended to pursue their carrier in the field of Metallurgy or in the broader sense in the field of Materials Engineering. in this course the fundamental concepts of phase transformation of alloys from the perspective of thermodynamics and kinetics of the phase transformation reaction have been discussed. The course material has been divided into three parts. In the first part, different types of possible phase diagrams in the binary alloy system have been discussed. In the second part, thermodynamic principles of phase diagram and application of the same in the construction of the phase diagram has been taught. In the third part, the kinetics of nucleation and growth mechanism of the solid phase from the liquid phase as well from the solid phase has been discussed in great detail. The slides have been prepared comprehensively but highlighting the key aspects of the discussed topic. It will help the learner to understand the basic concepts thoroughly and interpret the complex phase diagrams of any other system with full confidence. Hope, the learners will enjoy the course material, its presentation style and gain valuable knowledge to move next step forward in this field.

Who this course is for:

  • Beginner materials engineer