
Explore basic tools for pen segmenting and build jigs for the table saw and drill press. Compare 45-degree and 60-degree angles to optimize pin visibility and the medallion look.
Explore a three-part table saw jig for precise pen segmenting, featuring 60-degree, 45-degree, and 90-degree setups, safety improvements, and a time-saving track-based design.
Use a jig to pre-cut scallops at 45 and 60 degree angles, organize maple, walnut, purple heart, and other woods, then rip a half-inch strip to produce pen segments.
Rip bloodwood and bocote into 7/8 inch and 1/8 inch strips to form vertical pen blank veneers. Glue, clamp, and square the stack for a cigar pen blank.
Construct a scallop pen blank by cutting 60-degree segments on a table saw using a segmenting jig, gluing veneers (white, black, purple heart) in sequence, and sanding to finish.
Build a drill press jig for pen segmenting with a wedge sliding guide, center block, and medallion cuts using veneer, CA glue, and brads.
Operate a mini lathe to drill, turn, and finish top pens, using a Jacobs chuck, four jaw chuck, and 25/64 drill bit for segmented pins, with ca glue and polish.
Apply drill press techniques to create a double-segmented scallops blank with veneers, stop blocks, and center lines, delivering precise cuts and clean glue-ups.
Turn and finish a scalloped pen on a mini lathe, align center marks, and glue three layers of white, black, white veneers with wood glue and CA glue.
Creating your own segmented pen is a fulfilling endeavor that allows you to combine creativity with craftsmanship. Imagine using exotic woods and dyed veneers to create a unique, personalized pen that stands out. In this video, I am utilizing Cigar Pen Kits, known for their robust and stylish design, as the foundation for these beautiful writing instruments.
To bring these pens to life, I am employing a variety of basic tools and jigs. The primary tools include a Table Saw, Drill Press, Mini Band Saw, and Mini Lathe. Each tool plays a crucial role in the pen-making process, ensuring precision and quality in every step.
For the first pen, I am using a Table Saw Jig, which allows for precise cutting and alignment of the wood segments. This jig is essential for creating intricate patterns and ensuring that each segment fits perfectly. The Table Saw Jig helps in making accurate cuts, especially when working with small and delicate pieces of wood and veneer.
The second pen is crafted using a Drill Press Jig. This jig is particularly useful for drilling out the Scallops with the Hole Saw, and ensures that the scallops are perfectly aligned on all four sides.
Throughout the video, I demonstrate how to use these jigs effectively, providing tips and techniques to achieve the best results. By the end of this segment, you will have a comprehensive understanding of how to segment pens using basic tools and jigs, and you'll be ready to start creating your own custom pens with confidence and precision.