
Introduction to the Course
Apply the 80/20 Pareto analysis to prioritize actions, showing how 20 percent of causes or items drive 80 percent of outcomes in plant maintenance, inventory, and CapEx/OpEx.
Apply the 80/20 rule to field analysis using a downtime sheet that lists equipment name, asset tag, description, and downtime hours, then add accumulated downtime hours and accumulated percentage.
Identify the key contributors to downtime using a Pareto-based base sheet with accumulated and accumulated percentage columns, isolating the 20% of items causing 80% of problems.
Apply Pareto analysis to identify the 20 percent of equipment that accounts for 80 percent of downtime by accumulating downtime per piece, regardless of failure type.
Remove duplicate assets to create a unique asset tag set, then sum downtime per asset to reveal total downtime for each equipment.
Apply pareto analysis to identify the top 20 percent of equipment that account for about 80 percent of downtime, using sorting and cumulative downtime percentages.
Apply Pareto analysis to visualize downtime with a chart, identify the six assets driving about 80 percent of downtime, and solve 80 percent of our problems.
Identify the 20 percent of spare parts inventory items that account for 80 percent of value. Apply Pareto analysis to guide inventory decisions and focus maintenance on high-value items.
Learn to apply Pareto analysis by sorting values, computing cumulative percentages, and identifying the top three items, bricks and explosives, that drive 80% of value, with charts for decision making.
Apply lagging and leading monitoring techniques to analyze maintenance expenses and identify items or services that account for 80 percent of the budget using estimated costs.
Apply Pareto analysis to identify top equipment items driving maintenance expenses by extracting unique asset numbers, retrieving descriptions with lookup, and summing spend to rank items and compute cumulative percentages.
Apply Pareto analysis to identify the four items that drive about 80–83% of the maintenance budget, using cumulative percentages, charts, and data tables to guide cost-saving decisions.
Apply pareto analysis to identify the 20% of equipment driving 80% of problems, visualize results, and guide decisions on downtime or maintenance. Consider other decision-making applications.
Apply the Pareto principle to identify the vital few causes behind major downtime, using a four-step chart and data-driven fixes that yielded a 35–45% reduction at a Mercedes-Benz plant.
Meet Haitham El-Dalil, a mechanical engineer with 20+ years in operations and asset management, who holds a PhD in business management and shares practical real-world applications on Yorumi and Scademy.
Have you ever wondered why a small number of problems seem to cause most of your maintenance failures, inventory costs, customer complaints, or business losses?
The answer often lies in the Pareto Principle, also known as the 80/20 Rule—one of the most powerful decision-making tools used by world-class organizations.
In this practical course, you'll learn how to apply Pareto Analysis to solve real industrial and business challenges. Rather than wasting time and resources trying to solve every problem at once, you'll discover how to identify the few critical issues that generate the greatest impact, allowing you to improve productivity, reduce costs, and make smarter, data-driven decisions.
Designed for both technical and non-technical professionals, this course combines clear explanations with practical examples that you can immediately apply in your workplace.
Whether you work in maintenance, operations, engineering, supply chain, finance, quality, or business management, Pareto Analysis will become an essential tool in your continuous improvement toolkit.
Throughout this course, you will learn how to:
Understand the Pareto Principle (80/20 Rule) and its real-world applications.
Build and interpret Pareto Charts step by step.
Prioritize maintenance failures based on their impact.
Identify the critical few causes behind recurring equipment problems.
Optimize spare parts inventory and focus on high-value stock items.
Improve inventory management while reducing working capital.
Analyze maintenance budgets and identify the major cost drivers.
Allocate resources more effectively for maximum business impact.
Apply Pareto Analysis using practical industrial and business case studies.
Make confident, data-driven decisions that improve operational performance.