
Explore functional machine safety concepts and controls for facilities and future projects. Learn risk assessment and key standards, including ISO, ANSI, ISA, NFPA, and NEC, plus safety controller software.
Explore how regional, national, and ISO regulations shape machine safety, apply ANSI NFPA and RIA standards, and perform risk assessments to mitigate hazards and verify effectiveness.
Explore the basics of functional machine safety, including safety-rated input devices, safety controllers, and both discrete hardwire and networked wiring systems for monitoring.
Open the Banner XS-26 safety controller software, explore the equipment window, checklists, and properties, and navigate the functional view, wiring diagram, ladder logic, and Industrial Ethernet; prepare to add modules.
Explore how the machine safety outputs are organized across M0, M1, and M2 controllers; configure output modules, set names, and apply fault reset, latching reset, and join or split options.
Explore the auto-populated wiring diagram for the XS26 safety controller, wiring e-stop, i0-1 and i0-2, gate switch, two-hand control, safety outputs, and shared inputs across modules.
Understand ladder logic auto-generated from the banner engineer, print it, and compare it with the functional view to see how light curtain, e-stop, two-hand control, and CRO1 affect A S01A.
Design a case study one safety program for Banner XS26, configuring inputs and two safety outputs, an auxiliary light, ESTOPs, light curtain, and gate switches, with fault and latching resets.
Explore the second case study of the banner xs26 safety controller, detailing emergency stops, gate switches, pull rope, light curtain, and six motor control systems with safety outputs.
Apply the course knowledge to improve safety with the Banner XS26 safety controller, share insights with your team, and perform risk assessments to meet SIL 3 or CAT 3 requirements.
This course is aimed at teaching beginning PLC programmers on how to use the Banner Engineering XS-26 Safety Configuration software to meet their machine safety needs. This course will cover everything from an introduction into machine safety principles, configuring the module and add-on modules, Input devices that are available, the functionality of these input devices, a walk through of how to program these devices to the outputs, configuring the outputs for proper functionality, configuring network communications, and lastly a brief overview of how to transfer information to the controller. We will also cover the topic of wiring this controller to our safety devices whether it be through discrete wiring into the machines main controller (PLC) to reduce any additionally wires that would be needed in a traditional hard wired safety-monitored relay.
This course is designed with the learner in mind, understanding that using real world applications is a must for better understanding within the learning environment. This course will include two different real world examples for how to use this system that you can use within your own needed applications. We will also cover the topic of why a controller like this is so valuable when configuring two-hand controls and how a system like this can help reduce large amounts of wiring.