
Explore functional machine safety through guidelines and safety controls, learn risk assessment techniques, and survey ISO, ISA, ANSI, NFPA, and OSHA standards shaping electrical safety controllers and software.
Explore regional, national, and ISO machine safety regulations. Learn to apply risk assessments and standards like NFPA 79, ANSI B11, and RIA to achieve safe, compliant automation.
Learn the basics of functional machine safety, covering emergency stop buttons, light curtains, gate switches, and safety controllers, and compare discrete hardwire with networked safety interfaces for streamlined wiring.
Discover how to download and install the Keyence GC configurator software for GC1000 safety controllers, including navigating the site, accessing downloads, and running the installer.
Open the GC Configurator and create a new configuration file for Keyence GC safety controllers, configure inputs, outputs, remote I/O, and expansion modules, then transfer settings via USB or Ethernet.
Explore configuring input features in the Keyence GC Configurator for the GC1000 safety controller, including emergency stop wiring, inputs, terminal blocks, remote IO, and GC link options.
Explore Keyence GC safety controller outputs, including safety output, safety output relay output, and auxiliary output, and learn how to configure modules, terminals, and PLC connections based on risk assessments.
Explore practical programming of Keyence gc safety controller using the gc configurator to auto populate inputs and logic blocks, with safety interlocks, e-stop, two-hand control, light curtains, and simulation testing.
Explore accessory features in the Keyence GC Configurator, including Ethernet IP configuration, IP address management, and monitoring tools to optimize controller communications and startup behavior.
Explain case study one on dual redundant and dual monitored safety circuits that meet SIL 3, detailing e-stop, light curtain, magnetic and RFID interlocks, and safe torque off outputs.
Configure a case study safety program in the Keyence GC Configurator using emergency stops, a light curtain, and five gate switches.
Explore a second case study on machine safety with the Keyence GC safety controller, detailing inputs and outputs like emergency stops, light curtain, gate switches, pull rope, and monitoring circuits.
Explore case study two of machine safety with the Keyence GC safety controller, detailing bus extension, remote IO configuration, and expansion options for emergency stops, light curtains, and gate switches.
Apply the knowledge from this course to improve safety functions using the Keyence GC Safety Controller, upgrade equipment from CAT 1 to SIL 3 or CAT 3, and assess risks.
This course is aimed at teaching beginning PLC programmers on how to use the Keyence GC Configurator software to meet their machine safety needs. This course will cover everything from an introduction into machine safety principles, configuring the module and add-on modules, Input devices that are available, the functionality of these input devices, a walk through of how to program these devices to the outputs, configuring the outputs for proper functionality, configuring network communications, and lastly a brief overview of how to transfer information to the controller. We will also cover the topic of wiring this controller to our safety devices whether it be through discrete wiring or networking into the machines main controller (PLC) to reduce any additionally wires that would be needed in a traditional hard wired safety-monitored relay.
This course is designed with the learner in mind, understanding that using real world applications is a must for better understanding within the learning environment. This course will include two different real world examples for how to use this system that you can use within your own needed applications. We will also cover the topic of why a controller like this is so valuable when configuring two-hand controls and how a system like this can help reduce large amounts of wiring.