
Master thermal CFD simulations with ANSYS CFX by learning heat transfer and conjugate heat transfer analysis for shell and tube exchangers, electronics cooling, gas turbine blade cooling, modeling and optimization.
Explore the ANSYS toolset for heat transfer simulations, including Workbench, Mechanical, CFX, and Fluent, with workflows from CAD modeling to meshing, boundary conditions, solution, and post processing.
Master the fundamentals of heat transfer, including conduction, convection, and radiation. Learn natural and forced convection, along with key factors like temperature gradient, surface area, and material properties.
Apply forced convection concepts to estimate heat transfer coefficient with Reynolds, Prandtl, and Nusselt correlations, then compute Q = H A ΔT, covering laminar and turbulent regimes.
Define a 3d CFD domain for 0.4 m long flat-plate with a 0.1 m by 0.1 m cross section, inlet at 60 degree Celsius, and periodic sides in ANSYS Workbench.
Mesh the flat plate domain for thermal CFD in Ansys CFX, name regions, apply sizing, inflation with 0.04 mm first layer, 30 layers, growth 1.2, using multi zone hex mesh.
Configure a single-phase laminar water flow on a plate in the CFX pre-processor, with inlet 0.1 m/s at 60 C, outlet 1 atmosphere, surface 20 C, and periodic side interfaces.
Post-process a flat plate in the CFX post processor to analyze heat flux and temperature distribution, and compare average heat flux and total heat transfer with theory.
Assess heat flux on a flat plate by applying Reynolds and Nusselt relations, calculate the heat transfer coefficient and Q, and compare theoretical results with analysis output for confidence.
Master CFD basics by studying the Navier-Stokes and energy equations, continuity equation, and conjugate heat transfer to predict pressure, velocity, and temperature fields.
Learn about Y plus, the non-dimensional wall distance, and how turbulence models such as k-epsilon, k-omega, SST k-omega, LES, DES, and DNS capture viscous sublayer, buffer layer, and log-law behavior.
Conjugate heat transfer analyzes simultaneous conduction in solids and convection in fluids using a coupled interface that iteratively updates temperatures until convergence, with applications in heat exchangers and electronic cooling.
Analyze heat transfer from a flat plate in turbulent flow, compute film temperature and fluid properties, determine the Nusselt number and heat transfer coefficient, and estimate the heat transfer rate.
Modify geometry to turbulent flat plate with 6 by 0.5 by 0.1 m, periodic sides, and 20 C inlet; generate k-epsilon mesh with y-plus 30 and 2.4 mm first layer.
Post-process turbulent flat plate results by analyzing heat flux and temperature profiles. Validate CAD data against theoretical calculations using Reynolds and Nusselt numbers and heat transfer coefficients.
Explore internal forced convection in tube flow, boundary layers, constant wall temperature or heat flux, and key parameters like Reynolds, Nusselt, and Prandtl numbers.
Examine pipe flow post-processing in Ansys CFX to extract net heat transfer rate, outlet temperature, and temperature profiles, validate with theory.
Analyze heat transfer in a square, uninsulated duct with air at 80 degree Celsius and 1 atmosphere, determining Te and Q using hydraulic diameter, Reynolds, Nusselt, and log-mean temperature difference.
Create a duct model; inlet 80 C, 0.15 kg/s, outlet 1 atm, wall 60 C; mesh with inflation layers and Y plus CFX to compute exit temperature and heat transfer.
Post-process duct flow results using mass flow average, analyze outlet temperature and heat transfer, compare theory with analysis, and visualize temperature, velocity, and pressure trends.
Analyze internal and external convection in a pipe flow with two fluid domains, hot inner and cold outer streams, to compute exit temperature and net heat transfer rate.
Create and mesh a combined pipe flow domain in Ansys cfx by building an internal pipe and an external domain, subtracting the pipe, and applying targeted mesh and inflation.
Post-processing of pipe flow results reveals temperature distributions from midplane to external planes, analyzes internal and external flows, and computes exit temperature and net heat transfer rate via area integral.
Explore heat transfer analysis in a pipe with internal and external flows and a pipe solid domain for conjugate analysis, including three domains, interfaces, and a mesh with inflation layers.
Update the case by adding a solid domain in Ansys CFX, define outer, pipe solid, and pipe internal regions, and compare exit temperature and heat transfer with the fluid-only model.
Present the assignment results for pipe flow: exit temperature 57.7 °C, temperature drop about 22 °C, and heat transfer rate 16,122 watts; download the result files for clarification.
Create a CAD model of a shell and tube heat exchanger by drawing tubes, extruding, applying pattern, and using boolean operations to form ends and inlets/outlets, then prepare for meshing.
Name tube and shell regions, define tube and shell inlets/outlets, apply 10 mm mesh with wall inflation (0.05 mm, 5 layers, growth 1.2), generate and proceed to the CFX preprocessor.
Set up shell and tube domains in the CFX preprocessor, assign boundary conditions and interface models, and configure material, heat transfer, and solver controls.
Mesh the shell and tube model with baffles using a 10 mm mesh, verify region assignments, and create a named baffles region before inflation and final mesh generation.
Open workbench, define the coil and flow domains, set the mesh to about a quarter default, apply first layer height 0.1 mm inflation on coil and walls, and generate.
Explore heating coil simulation with calcium carbonate fouling, defining a 1 mm deposit and assigning material properties in CFX; compare coil temperatures with and without scaling.
Study heat transfer analysis of a laptop pcb, focusing on cpu, battery, hard drive, motherboard, and enclosure air domain, with cooling fins, using Ansys cfx in workbench.
Specify inlet, outlet, enclosure, PCB, and air regions; apply multi-zone hex-dominant meshing with edge sizing and inflation layers, then generate the mesh and open in the CFX preprocessor.
Define materials and six domains, set inlet and outlet boundaries and enclosure walls, assign battery and CPU power, and establish fluid-to-solid and solid-to-solid interfaces in a thermal analysis preprocessor.
Explore thermal analysis without cooling flow in Ansys CFX, showing a 0.1 m/s inlet case at 15 celsius where PCB temperature reaches about 132 celsius.
Examine heat transfer in a mixing pipe by solving fluid and solid domains with ANSYS CFX and steady state thermal, and compute the outlet temperature via energy balance.
Import the mesh, define fluid and solid domains with water and steel, set buoyancy, gravity, and reference temperature, and configure inlets, outlet, fluid-solid interface, heat transfer, and solver controls.
Dynamically adjust the maximum iterations in CFX to achieve convergence, then post-process results in workbench by visualizing temperature and calculating outlet temperature (39.92 °C, theoretical 40 °C).
Perform steady-state thermal analysis by mapping CFD temperatures to the solid domain, setting material data, creating interface regions, and applying convection boundaries to reveal 24–80 °C.
Analyze heat transfer in a power transformer radiator, comparing natural and forced convection cooling with oil and air. Learn 10-fin aluminum radiator and sector-based CFD setup in Ansys CFX.
Sketch a 1000 by 400 mm base in design modeler, extrude symmetrically to 15 mm, add 60 mm circles, create add and radiator domains, and set up for meshing.
Create named selections for air inlet and outlet, air-radiator interfaces; generate a hex-dominant, multi-zone mesh with inflation and match control using a z-offset coordinate system, then prepare for case setup.
Set up a radiator CFD case by duplicating domains along z, assigning air ideal gas and coolant oil, defining boundaries and a fluid-to-fluid interface, and configuring solver controls.
Mastering Heat Transfer: Theory to Practical Simulation Analysis
This course provides a complete learning path from the fundamentals of heat transfer to advanced simulation-based analysis. Beginning with core concepts like conduction and convection, you'll progressively explore conjugate heat transfer in a variety of real-world applications.
Ideal for engineering students, CFD learners, and professionals working in thermal system design and analysis, this course bridges theory and simulation to help you gain hands-on experience.
Each section integrates clear theoretical explanations with practical simulation results and comparative analysis. You’ll explore heat transfer behavior in diverse components—heat exchangers, power transformer radiators, electronic cooling solutions, heating coils, mixing pipes, turbine blades, and more—enabling a deep understanding of thermal performance across industries.
Topics Covered:
Fundamentals of Heat Transfer
Heat Transfer in Flat Plates
Heat Transfer in Internal Pipe Flow
Combined Internal and External Flow in Pipes
Heat Transfer in Shell-and-Tube Heat Exchangers
Thermal Analysis of Heating Coils
Cooling Analysis in Electronic Heat Sinks
Thermal Mixing in Pipe Junctions
Heat Transfer in Power Transformer Radiators
Fin-and-Tube Heat Exchanger Simulation
Turbine Blade Cooling Techniques
Transient (Time-Dependent) Heat Transfer Analysis
Parametric Study for Performance Comparison
Optimization of Thermal Designs
Coupled Thermal-Fluid-Structural Analysis in Wing Structures
This course bridges theory and application—ideal for anyone aiming to master thermal analysis using engineering simulations. Whether you're a student, researcher, or industry professional, this course equips you with the tools to analyze, interpret, and optimize thermal systems effectively. Simulations are used to reinforce theory, ensuring a hands-on and intuitive understanding of heat transfer behavior.