
TQM pays, Manufacturing and Automotive sector, Electronics and Technology sector, Healthcare and Services sector, Indian Champions of TQM
•Dr.Walter A Shewhart
•W.Edwards Deming
•Joseph M.Juran
•Armand V Feigenbaum
•Ishikawa
•Philip Crosby
Juran’s Quality Planning Roadmap, Crosby’s 4 absolutes of quality, Feigenbaum’s cycle time reduction methodology, Deming’s 14 Points for Management
Customers, Employees & Processes, Software Quality, Japanese Chain reaction, Dimensions of Quality, Quality Control, Quality assurance, Quality Management, Evolution of Quality
Why Quality Costs? PAF Model of Quality Costs, Juran’s model of
Optimum Quality Costs, Modification proposed by Schneiderman, Case study - Cost of Quality as a percentage of Total Manufacturing Cost
Case Study – Quality pays, Contributors to Toyoto’s success, TQM - Case study of Sundaram-Clayton, Venu Srinivasan and the Deming Prize.
Kudos for India.
Continuous Improvement, Walter A. Shewhart (Father of Statistical Quality Control), Shewhart–Deming Cycle, PDSA cycle
Definition of TQM, TQM Overview
About Philip B. Crosby, Crosby’s Core Philosophy, The Four Absolutes of Quality Management, Crosby’s 14 Steps to Quality Improvement, Comparison: Crosby vs Deming vs Juran, Applications Today
Definition of service, importance of service, Features of service, care in handling, Each service offering is different, Customer requirements are difficult to comprehend,
Customer satisfaction, COMFORT to be given by customer contact employees
Understanding Customer satisfaction, Basic Quality (Threshold), Performance Quality, Excitement quality, Kano model
TQM Elements, Deming's 14 points for management, leader vs manager, 10 strategies for top management,
TQM Tools & Techniques, Contribution of Gurus for TQM, Vision statement, mission statement
PLAN FOR QUALITY COUNCIL, Role of Quality Council (QC), Implementation Tips for Winning Organization, Barriers of TQM Implementation
Agreed Customer Requirements, Customer Satisfaction Measures, Customer Feedback, CASE STUDY -Customer Satisfaction Survey of ETDC, Chennai
Typical Categories of employees, Maslow’s Theory, Result of Teamwork, Effective Communications, Recognition and Rewards, Best performing employees, Feedback & Performance appraisal, Steps involved in empowering
Self managed teams
Process approach, ETX process model, Subburaj’s 6S for Process Improvement, Customer Supplier Chains, Supply chain management,
Objectives and Benefits of Just-In-Time, Lean manufacturing, Supporting Strategies & Concepts
tenets and concepts of lean manufacturing, What is kanban. kanban system, Kanban Process Features, Withdrawal (Conveyance) Kanban, Production Kanban, Transport kanban, kanban benefits
History of Kanban, Kanban Board Structure, Example Workflow, Core Principles of Kanban, Work in Progress (WIP) Limits, Kanban and Scrum, Kanban in Software Development, Tools Supporting Kanban, Kanban in Other Domains, Modern Trends, case example
Traditional vs Cellular Layout, Key Principles, Benefits and Limitations, Types of Layouts, Implementation steps, Applications, Cell, Cellular manufacturing, future scope
Batch vs Single Piece Flow, Lead time reduction, Quality improvement, Muda, Toyota Production System Example, Requirements for SPF, limitations, Batch vs.SPF
Leadership commitment for zero defects manufacturing, Process Standardization, Employee training, Quality at Source, Use of Quality Tools, Continuous Improvement, supplier quality, paka yoke, Measurement & Monitoring, Zero defects principle
Virtual Corporation, Suppliers’ standard of Toyota Motors, Quality, Delivery, Price, Technological capabilities
Involvement of Supplier in development, Alignment of quality system, Quality Audit, Product Audit, Incoming Inspection, Proper Communications, Supplier Seminars
Objectives of Vendor rating, Weighted Vendor Rating System, Benefits
PDCA for Measurement, Example Measures -Customer Satisfaction, Quality Measures in Production, R&D, Human Resource Management, Purchasing, Measures for Financial Performance
This course provides a clear and practical introduction to Total Quality Management (TQM), tracing its evolution from post–World War II practices to modern-day applications across industries.
You will understand why organizations adopt TQM, including how to measure and manage the cost of quality and drive continuous improvement. The course highlights the crucial role of leadership, showing how top management can successfully guide organizational transformation using proven approaches such as Deming’s PDSA cycle.
Core concepts such as customer delight, the Kano model, and employee empowerment are explained in a simple and practical manner, making them easy to apply in real-world situations.
The course also addresses the differences between manufacturing, software, and service industries, helping you understand how TQM principles can be adapted effectively across domains. You will be guided through a step-by-step approach to implementing TQM, making the transition from theory to practice seamless.
A strong emphasis is placed on customer feedback systems and satisfaction surveys, which are essential for any quality-driven organization. You will also learn the process approach to quality improvement, including ETX and Subburaj’s 6S model, providing structured methods to enhance performance.
In addition, the course introduces powerful Lean and Japanese management techniques, including:
Lean thinking
Kanban systems
One-piece flow
Cellular manufacturing
Just-in-Time (JIT)
Zero defects philosophy
These tools will help you reduce waste, improve efficiency, and build high-quality processes.
Above all, this course gives you a strong foundation in TQM and process excellence, equipping you with practical knowledge to apply immediately in your professional environment.