
Learn to develop a world class maintenance management system applicable to all industries by exploring how to build it through practical steps.
Identify the scope of maintenance, including plant and machinery, utilities, and infrastructure, to support uninterrupted production. Explain legal compliance under Factory Act, PESO, Pollution Control Board, and Electricity Act.
Apply the equipment ranking algorithm to categorize assets as A, B, or C by evaluating safety, quality, working hours, delivery impact, failure frequency, and maintainability.
Apply a 3x3 strategy matrix to decide outsourcing versus in-house maintenance based on skill level and maintainability, covering material handling equipment, small tools, high-end machines, and OEM or visit-based contracts.
Explore virtual deconstruction of machines to understand their system-based and function-based divisions, using CNC as example, covering axes, spindle, tools, swarf removal, heads, and fixtures.
Explain subcomponent level details for maintenance management, including long and short descriptions, type, and install quantity, plus ERP item codes, search, and purchase orders for efficient spare parts.
Define subcomponent procurement by assessing lead times, criticality, install quantities, and category c items to optimize stocking, safety stock, and supplier agreements for reliable maintenance.
Learn to classify maintenance types, including preventive (time-based and condition-based), breakdown, corrective, and maintenance prevention, and see how proactive planning and zero-maintenance thinking extend equipment uptime.
Learn to identify the appropriate maintenance method for each component by evaluating service life, accelerated deterioration, and stability, using an algorithm that guides inspection, restoration, overhaul, and condition-based maintenance.
Explore how the man, machine, method, and material approach interlink to plan maintenance activities and outline the next steps in maintenance planning.
Plan maintenance by arranging work orders, obtaining safety permits, isolating energy sources, and using SNPs to guide checks; perform visual inspections, prioritize interdependent items, and log outcomes for supervisor review.
Describe performance measurements for maintenance management systems, distinguishing direct metrics such as breakdown time and response time from indirect metrics like mean time between failures and overall equipment effectiveness.
We all had our piece of struggle when we started in our career in any of the companies. There were very less resources and very few or no people to teach us the correct things. We learnt and grew in career by experimenting with our own methods and knowledge. But all of us know that had there been someone who would have taken time to teach us correct things at right time, we could have learnt things in time and could have saved lots of time.
The course here exactly fills this gap. This is course designed to give all the methodology & tools to the all those who are wanting to get into maintenance as career or those who are already there but do not know how to take the system further. This course dives deep into actually implementable system of maintenance work.
As maintenance engineers, supervisors & managers, we all face everyday challenge on right material not being available, if material is there then there is lack of time, if both of it are there then right skill person is not there. We all acknowledge this but we are so engrossed into daily work that we feel suffocated as we don't see any light at the end of the tunnel.
This course helps you to understand, develop and streamline the maintenance management system in your company. This would teach you how to optimize material to be stocked and what to do with to other, thus saving the costs for the company and still get the maintenance done. You will learn how to save the costs on material by being structured in your approach.
Here you will come to know about how to prioritize work, schedule the work based on the data & daily work management. The structured approach with some flexibility will reduce your stress levels to great extent.
This course will teach you how to develop the relevant skills in ourselves first and then in the technicians, in a more structured manner. The course also gives the detailed methodology to evaluate skill development progress. This would avoid conflicts with team and work will get done RIGHT FIRST TIME.
This will also cover the structured problem solving techniques, Safety and Environment.