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Learn Powder Coating - Electrostatic Deposition Painting
Rating: 4.3 out of 5(206 ratings)
641 students

Learn Powder Coating - Electrostatic Deposition Painting

Learn powder Coating, And have your own start up, or get job in sectors like Automobile manufacturing etc.
Created byGeorge Gajinder Singh
Last updated 9/2021
English

What you'll learn

  • Learn powder Coating, And have your own start up.
  • Learn Powder Coating and get jobs in sectors like Automobile manufacturing, almost every industry needs powder coating process
  • Learn Powder Coating and get jobs in allied industries like powder and paint manufacturing.
  • Lean Powder Coating and get knowledge about chemicals, thermodynamics, Electrostatic charging etc.

Explore related topics

Course content

2 sections • 14 lectures • 3h 16m total length

  • Introduction4:01

    Learn how powder coating, a dry electrostatically applied coating, is cured by heat or ultraviolet light, and discover pretreatment steps, powder composition, application methods, and curing options.

  • Overview of Complete Powder Coating Process19:51

    Discover the complete powder coating process—from pretreatment and electrostatic spray deposition to curing—highlighting quality control and the formation of durable cross-linked coatings.

  • Pre treatment of Substrate37:27

    Learn to prepare metal substrates for powder coating through dip or spray pre-treatments that clean, roughen, and convert surfaces with phosphates or chromates to enhance adhesion and corrosion resistance.

  • Powder feeding System14:10

    Explore the powder feeding system for electrostatic deposition painting, detailing fluidization, hopper components, venturi pump, and how air pressure enables consistent powder flow from hopper to gun to object.

  • Powder feeding System211:08

    Balance fluidizing, powder supply, and atomizing air to improve transfer efficiency and coating quality. Maintain clean, dry compressed air and inspect hoses and worn parts to prevent delivery inconsistencies.

  • Powder Formulations10:08

    Explore how resin, curing agents, fillers, pigments, and additives influence powder coating performance, including glass transition, melt viscosity, flow, and corrosion resistance.

  • Substrate Hanging techniques13:09

    Learn how to suspend components on powder coating lines using fixed-pitch and power-and-free conveyors, protect hanger points with deflectors, and ensure earth grounding for even coating.

  • Quality Control Part 117:24

    Assess dry film thickness in powder coating using DFT meters and mechanical comb, calibrate per SSPC PA2, and apply spot and gauge readings with a ±20 percent tolerance.

  • Quality Control Part 213:18

    Verify color appearance with color meters and RAL codes, measure gloss at 60 degrees, assess hiding power, and evaluate impact, bend, pencil hardness, and adhesion.

  • Checklist for maintenance and plant operation14:24

    Learn how daily, weekly, and monthly housekeeping and equipment monitoring improve powder coating quality and control costs by following practical maintenance checklists, cleaning protocols, and voltage and grounding checks.

Requirements

  • Desire to grow in your career.

Description

This Course has training sessions on Powder Coating, Spray type and Dip type Pre treatment, Corona and Tribo powder coating guns, Convection- Infrared- Induction- Ultraviolet ovens, Standard power-pulled type and Power & free type  conveyors, component hanging principals, Powder and chemical contents, health and safety precautions, impact testing, cross cut adhesion testing, bend test, scratch and pencil hardness test, salt spray test, humidity test, corrosion classes as per NS and ISO standards, technical principals and theories involved in  powder coating, pre treatment and its guns, faraday cage effect, powder curing process, general curing defects and analysis, chromate, non chromate, iron phosphate and zinc phosphate processes in addition chemical cleaning and de rusting, mechanical cleaning surface preparation methods like steel blasting, general pre treatment process defects and analysis, checklist of parameters effecting the pre treatment process, water saving, Proper earthing, its values and testing, methods to save conveyor from powder spray, Conveyor lubrication methods, gun voltage testing, powder recovery system, post filtration of air, powder application, gun setting parameters for proper powder flow, temperature recording of ovens and study on TTR reports, best practices for powder booth cleaning, maintenance check points on daily, weekly, monthly basis, general defects analysis, quality control and it's importance in powder coating and much much more. SSPC2 standard for dry film thickness measurement is very well explained in the course, gauge readings and spot readings are defined in easy to understand method, number of readings per square meter and minimum area for measurement is defined with formulas.

Who this course is for:

  • Industrial Manufacturing

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