
AUTOMOTIVE ELECTRICAL SYSTEMS, COMPONENTS AND CIRCUITS: TESTING AND REPAIRS.
The Automobile works with mechanical and electrical systems in order to perform it desire functions. The electrical system in the automobile is a very vital and complex system that controls basically all components and systems in the automobile.
There are two major types of energy required to power the automobile or vehicle which are mechanical energy and electrical energy, therefore possessing adequate knowledge of electrical systems, components and circuits is mandatory for an automotive engineer.
The electrical systems and components in vehicles do change as technology evolves; for a 1970 vehicle the electrical system would be very basic; containing a few wires, fuses, switches and components. But in a 2020 vehicle the electrical systems would have thousands of wires, complex electronics units and modules, hundreds of fuses, hundreds of electrical and electronics components and complex circuits.
Learn how the alternator converts engine rotation to electrical power, charges the battery, and uses voltage regulation and DC conversion to maintain a steady DC supply.
Explore how a vehicle battery powers starting and all electrical components, how ignition, fuel, cooling, and exhaust systems interact, and why sensors and electronic control units are essential.
Understand how engine management and electronic control modules coordinate sensors, ignition, air and fuel systems, and actuators to manage vehicle performance and safety through ECM/ECU networks.
Learn how the alternator charges the battery and powers the electrical system, tracing cables from the battery to the alternator, inspecting its components, brushes, and output around 14 volts.
Explore how the starter motor, an electric component powered by the battery, engages the flywheel via solenoids and a switch to crank the engine.
Explore automotive cooling systems, focusing on the thermostat and cooling fan operation, radiator loops, and the water pump, and how temperature sensing controls cooling to safeguard the engine.
Explore how the ignition system generates a spark to ignite combustion, times it with the crankshaft, and uses distributor, spark plugs, cables, and a 12-volt battery, and explains misfiring.
Learn how sensors convert mechanical energy to electrical signals and how actuators, such as windshield and window motors, drive vehicle motion for auto electrical diagnosis.
Explore electric windows and their actuators, remote control systems, and the modeling of control data layers for automotive electrical diagnostics and repairs.
Learn how electric horns function and how to inspect their wiring and fuse connections, including the positive terminal and body ground, to diagnose and repair electrical horn systems in vehicles.
Explore how electronic control modules interpret sensor signals and issue commands to vehicle systems, including ECM/ECU, PCM, body and powertrain controllers, and the CAN bus.
Explore the features and functions of a multimeter for automotive diagnostics, including resistance, DC/AC voltage, continuity tests, and safe testing practices.
Use automotive test lights to indicate power in circuits, test fuses, and observe power flow between battery terminals and ignition, noting that indicators do not show current or voltage.
Learn how fuses and relays protect vehicle circuits by limiting current and enabling safe power distribution, with an overview of fuse box and relay locations, IP ratings, and fault diagnosis.
Use a multimeter to test relay resistance by placing leads on the relay terminals; polarity doesn't matter, and a typical healthy reading falls between 50 and 200 ohms.
Learn how to test relay resistance when energized using a multimeter, interpret readings from testing leads, and verify circuit continuity without a voltage source.
Learn how to perform a relay voltage test by wiring power to the relay, connecting a load, and verifying voltage across the terminals.
Explore how to read automotive wiring diagrams, identify symbols for power and signals, trace current paths, and understand components like batteries, circuit breakers, ignition switches, relays, and sensors.
Learn how to inspect the vehicle's ECU in automotive electrical diagnostics and repairs and diagnose starting issues using a diagnostic tool, checking ignition and PCM signals, connectors, and internal circuitry.
Learn how automotive sensors such as crankshaft and temperature sensors work and diagnose them via resistance tests, continuity checks, and identifying power, ground, and signal pins with a multimeter.
Explore vehicle sensors and how they work, including crankshaft position sensors, temperature sensors, and fuel level sensors, with practical back probing and resistance testing techniques.
Walk through a 4-pin mass airflow sensor, identifying the four cables (power, supply, and signal) and testing them using a Mercedes-Benz example.
This course contains practical Steps and procedures in performing Electrical Diagnostics and Repairs in Vehicles, it contains only the right and recommended methods for Electrical Testing and Repairs.
It contains steps by steps procedures on the use of Testlights and multimeter for testing all kinds of Fuses, Relays, Connectors, Sensors and Actuators.
It also covers understanding Wiring diagrams and color code.
It helps to avoid wrong and unsafe Testing methods, it helps avoid bypassing and bridging in Automotive Electrical works.
It’s a practical manual with only relevant theories, it avoid mathematics and physics that are not needed for Repair. It can be used by everyone.
CONTENT:
1. CHARGING SYSTEM.
2. BATTERY.
3. IGNITION SYSTEM.
4. FUEL SYSTEM.
5. COOLING SYSTEM.
6. MOTOR ELECTRONICS.
7. EXHAUST SYSTEM.
8. ELECTRONIC CONTROL UNIT (ECU).
9. LIGHTINGS.
10. DASHBOARD.
11. FUSES AND RELAY BOXES.
12. AIR CONDITIONING SYSTEM.
13. HEATER.
14. SOUND SYSTEM.
15. AIRBAG SYSTEM.
16. ELECTRONIC BRAKE
17. WIPER.
18. SENSORS.
19. WINDSHIELD AND 20. GLASS.
21. SEATS.
22. DOORS AND LOCKS.
23. SUSPENSION.
24. ALARMS.
25. ACTUATORS.
26. TELECOMMUNICATION SYSTEM.
27. COMPUTERIZED SIGNAL ACQUISITION MODULES.
28. CONTROL MODULES.
29. THE MULTIMETER
30. HOW TO TEST FUSES
31. PHYSICAL EXAMINATION ON FUSES
32. TESTING OF FUSES USING TESTLIGHT
33. TESTING FUSES USING MULTIMETER
34. USE OF MULTIMETER FOR TESTING FUSES
35. USE OF MULTIMETER FOR POWER DRAIN TEST
36. TESTING OF RELAYS USING MULTIMETER
37. TYPES OF TEST CARRIED OUT ON RELAY WITH MULTIMETER
38. TESTING OF ELECTRICAL CONNECTORS, SENSORS AND CIRCUITS
39. SENSORS DIAGNOSTICS
40. TYPES OF SENSORS
41. CATEGORIZING SENSORS
42. HOW TO TEST SENSOR
43. WIRING DIAGRAM
44. COLOR CODES
45. TESTING SENSORS WITH MULTIMETER
46. TYPES OF TEST CARRIED OUT ON SENSORS
47. BACK PROBING OF CONNECTORS
48. HOW TO TEST SENSOR CONNECTORS WITH MULTIMETER
49. ACTUATORS
50. TESTING OF ACTUATORS WITH MULTIMETER