
Join this training to understand and apply the overall equipment effectiveness framework, measure production efficiency and productivity, identify performance gaps, and develop leadership to navigate manufacturing challenges.
Identify opportunities to reach 100 tons per hour through overall equipment effectiveness optimization. Improve quality, reduce costs, and achieve short and long term return on investment with lean improvement.
Explore typical OEE issues by defining calendar time, total time, and loading time, then categorize time not used, time not scheduled, availability loss, performance loss, and quality loss for improvement.
Compare your plant's oee to world class levels, recognize performance across availability, quality, and utilization, and use a potato chart to prioritize improvement opportunities.
Explore how OEE measures production time based on scheduled time, identify machine line losses including slowdowns and breakdowns, and drive measurable improvements with benchmarking across plants.
explore how to self-assess your plant’s oee using key indicators such as availability, performance, and quality; identify losses, establish plans, automate data collection, and drive continuous improvement.
Analyze an OEE case study at a 24/5 food and beverage packaging plant, identifying availability, performance, and quality gaps and applying SMED, visual management, and real-time monitoring to reduce changeovers.
Description: In the era of Industry 4.0, real-time visibility of your manufacturing floor is critical to operational success. Companies rely on robust monitoring systems to track machine performance, minimize downtime, and protect their bottom line.
This case study explores how a Production Monitoring System acts as a vital bridge between data and decision-making, allowing teams to identify bottlenecks and equipment inefficiencies before they impact the production schedule.
What you will find inside:
Real-Time Data Analysis: How continuous data collection from the shop floor transforms reactive maintenance into proactive optimization.
Operational Visibility: Insights into resource utilization and response times to ensure high reliability in manufacturing.
Efficiency Maximization: A deep dive into how proactive infrastructure management minimizes disruption and boosts overall plant efficiency.
Explore this practical case to understand how digital monitoring drives World-Class OEE and manufacturing excellence.
PRESENTATION
This program is designed to help you understand and effectively use the OEE framework to improve the efficiency of your operations. OEE is a measure of how well a manufacturing operation is performing relative to its designed capacity, and is a key indicator of the overall productivity of a production system.
In this training you will learn the definition, the calculation formula and the benefits of implementing OEE in your manufacturing plant. You will learn about typical problems and understand how to calculate OEE in an 8-hour manufacturing shift. You will be able to carry out a self-assessment and establish your OEE level in comparison with world-class companies, and many more topics.
By the end of this short training, you will be more knowledgeable and better qualified than even large company manufacturing specialists in terms of your understanding of OEE, as well as your ability to help yourself or your company or other organization navigate the OEE fundamentals.
About UPKAIZEN Engineering
UPKAIZEN Engineering is aimed at increasing your knowledge in Industrial Engineering, Lean Process Improvement, Operations Management and Supply Chain Management. The explanations are rather simple with illustrations that allow everyone to incorporate the knowledge in a joyfull yet valuable way. More than 10,000 students have already validated our training.
Have a great Lean learning journey!!
UPKAIZEN Engineering