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Lean Six Sigma for Manufacturing: Waste Reduction & Process
Rating: 4.3 out of 5(6 ratings)
23 students
Created bySTEM Technical Services
Last updated 4/2026
English

What you'll learn

  • Understand the fundamentals of Lean Manufacturing and Lean Six Sigma for process improvement and operational efficiency
  • Apply the 5 core Lean principles to reduce waste, improve workflow, and increase productivity in manufacturing environments
  • Learn what the 8 Wastes are
  • Identify and eliminate the 8 wastes (Muda) to streamline processes and improve overall business performance
  • Use key Lean tools like 5S, Value Stream Mapping, and PDCA to drive continuous improvement and efficiency
  • Analyze processes to distinguish value-added vs non-value-added activities and implement sustainable improvements

Course content

4 sections • 20 lectures • 2h 0m total length

  • Introduction0:55
  • History of Lean9:34
  • What is Lean and Six Sigma?1:29
  • 5 Principles of Lean8:39

    learn the five lean principles: specify value from the customer, map the value stream, create flow with pull, and pursue perfection through kaizen to reduce waste.

  • The 8 Wastes18:31

    Identify and reduce the eight wastes of lean manufacturing, including transport, motion, waiting, inventory, overproduction, overprocessing, defects, and underutilizing people’s talents, with practical examples.

  • Value Add and Flow12:40

    Learn how lean manufacturing uses flow to move work smoothly through a value stream, distinguishing value-added from non-value-added activities and eliminating muda, miura, and mori to meet customer demand.

  • True Lean, Lean Way and PDCA9:11
  • Tools & Techniques7:11

    Explore core lean tools and techniques, including daily review meetings, spaghetti mapping, and the six s approach with safety to improve workplace organization, visual management, and standardized work.

  • The 4 Phase Analysis Process13:46

    Apply the four phase analysis process: observe and map the process, and separate internal and external elements. Then convert internal to external and streamline activities for faster, value-added production.

  • Value Stream Mapping5:31

    Explore value stream mapping as a tool to visualize every step from product idea to customer, identify value-added vs non-value-added activities, and design a future state with reduced lead times.

  • TPM & Standardised Work13:32

    Learn TPM and standard work in lean manufacturing, emphasizing proactive and planned maintenance, autonomous upkeep, visual flag systems, and clear SOPs to reduce defects and ensure consistent outputs.

  • Visual Management9:59

    Translate shop floor processes and production statuses into clear visual overviews. Use colors, signs, lights, and dashboards to reveal gaps and empower workers in any aspect of life or business.

  • Developing an Improvement System6:56

    Develop an improvement system by forming a problem-solving team, defining problems, categorizing issues, identifying root causes, implementing solutions, and monitoring results for continuous lean improvement, and repeat as necessary.

  • Project Management2:48

    Explore how project management drives lean improvements by defining scope, budget, and risks; form teams, develop a charter, and apply A3, SMEDs, and visual tools for value and excellence.

Requirements

  • No prerequisites just be open to learning new ideas

Description

Master Lean Six Sigma & Transform Manufacturing Efficiency

Want to reduce waste, improve processes, and boost operational efficiency like top global companies?

This Lean Six Sigma for Manufacturing course gives you the practical skills and proven tools used by industry leaders to streamline operations, cut costs, and deliver consistent results.

Lean Manufacturing and Six Sigma are among the most in-demand skills in operations, engineering, and supply chain roles. In this course, you’ll learn how to apply continuous improvement principles, eliminate inefficiencies, and create high-performing processes.

Whether you're working in manufacturing, logistics, operations, or looking to break into the field, this course provides a strong foundation in Lean Six Sigma methodologies that employers actively seek.


What You’ll Learn:

  • The core principles of Lean Manufacturing & Six Sigma

  • How to identify and eliminate the 8 wastes (Muda)

  • Apply 5S, Kaizen, and continuous improvement strategies

  • Use Value Stream Mapping (VSM) to optimize workflows

  • Understand process flow, value-add vs non-value-add activities

  • Implement PDCA (Plan-Do-Check-Act) for real results

  • Introduction to Total Productive Maintenance (TPM)

  • Build sustainable systems with standardized work & visual management

  • Combine Lean + Six Sigma tools for maximum efficiency

  • Improve performance using structured problem-solving techniques


Why This Course Matters:

Lean Six Sigma skills are essential across industries including manufacturing, supply chain, healthcare, and tech. Companies are constantly seeking professionals who can improve efficiency, reduce costs, and drive measurable results.

By the end of this course, you’ll be able to:

  • Speak confidently about Lean Six Sigma in interviews

  • Apply tools immediately in real-world scenarios

  • Add a valuable, job-ready skillset to your CV


Who This Course Is For:

  • Manufacturing & operations professionals

  • Engineers and process improvement specialists

  • Students pursuing careers in supply chain or production

  • Anyone interested in Lean Six Sigma fundamentals


Take the Next Step

Start building one of the most востребված (high-demand) skillsets in modern industry.

Enroll now and begin your journey into Lean Six Sigma and continuous improvement

Who this course is for:

  • Beginner Lean and Continuous Improvement Professionals

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