
Explore acceptance sampling as a middle ground between no inspection and 100% inspection, with trade-offs, sampling plans, operating curves, and downloadable resources.
Explore the origins of acceptance sampling, tracing Western Electric's use of probability theory for final inspections, Bell's lot tolerances, and the introduction of producers risk and consumers risk.
Explore how the operating characteristics curve informs acceptance sampling by showing how risk changes with lot tolerance percent defective as sample size and acceptance number vary.
Master acceptance sampling by addressing inspection error and gauge error, enforcing random sampling, and separating process streams to form homogeneous lots and enable economies of scale for inspection costs.
Conclude the course by citing essential references for acceptance sampling, and summarize the lesson's history, definitions, operating characteristic curves, and three attribute sampling plans: single, double, and multiple.
The decision of how much to inspect your parts before they ship to your customer is an important one. In the extremes, you could 1) inspect every part you ship or 2) not inspect any parts.
Option 1 would greatly reduces the number of defective parts you ship, but results in high internal inspection costs. Option 2 greatly reduces your internal sorting costs, but allows defective parts to flow right to your customers, resulting in dissatisfied customers and much high external sorting costs.
Acceptance Sampling offers an range of options in the middle. The basis for acceptance sampling is to inspect a sample of parts from a given lot, and then accepting or rejecting the lot based on the results of that sample inspection. Using Acceptance Sampling allows you to screen out the great majority of defective lots while minimizing your internal inspection costs.
"Introduction to Acceptance Sampling" offer you everything you need to start your own acceptance sampling system including:
Key terminology and concepts related to acceptance sampling
An overview of Mil Standard 105E
When and how Acceptance Sampling is best applied
The economics of acceptance sampling
What makes a good inspection plan
Type I and Type II errors and how they apply to inspection
Operating Characteristic Curves, OC Curves
How to build your own OC Curve in Microsoft Excel (Excel template included)
How to read and interpret sampling plan tables
Single, double, and multiple sampling plans
Normal, Tightened, and Reduced sampling plans
How and why to switch between sampling plans
Downloadable resources you can use at your workplace
When integrated into an organization's quality system alongside other powerful tools like Statistical Process Control (SPC), Layered Process Auditing (LPA), and Error Proofing, Acceptance Sampling can provide manufacturing organizations with a lower cost of high customer satisfaction.
If this is your goal, then "Introduction to Acceptance Sampling" is what you need. Sign up today!!