
Course welcome from the instructor, with a walk-through of the curriculum and what you will learn about cybersecurity for industrial control systems.
Overview of this module on the main types of industrial control systems and how the topics fit into the wider course.
How a distributed control system (DCS) is structured, how controllers, I/O and operator stations work together, and where a DCS is used in process plants.
What a programmable logic controller does, how it uses I/O cards to talk to field devices, and how the PLC scan cycle controls a process.
How SCADA systems supervise and control widely spread assets such as pipelines and utilities, covering RTUs, communications links, the master station and the operator HMI.
How building automation and control systems manage HVAC, lighting, access and fire systems, and why they are a cybersecurity concern.
How safety instrumented systems protect plants such as refineries and chemical sites, and how they differ from the basic process control system.
Core concepts of the Industrial Internet of Things, how connected sensors and machines share data, and the security risks this brings.
Recap of the module: DCS, PLC, SCADA, building automation, safety instrumented systems and IIoT.
Introduction to the cybersecurity module and the core concepts it covers, from the Purdue model to defence in depth.
How the Purdue model splits an industrial network into levels, and how to use it to plan network architecture and security boundaries.
The main differences between OT and IT networks, and why industrial systems have different technical demands from office IT.
Why OT puts availability first while IT puts confidentiality first, and how this changes the way you secure each environment.
What a cyber attack is, the common types of attack, and the real consequences they have for industrial systems and networks.
The basic ideas of cybersecurity and the stages an attacker goes through, from reconnaissance to impact on a control system.
How defence in depth uses multiple layers of technical, physical and procedural controls, so that if one layer fails the next still protects the industrial assets.
How modern control system architectures have taken on IT components such as Ethernet, Windows and remote links, and why this has widened the attack surface.
Recap of the cybersecurity introduction module and the key ideas to carry forward.
Introduction to the IEC 62443 foundational requirements module and how the seven requirements are laid out.
IEC 62443 FR1 identification and authentication control: how users, software and devices are identified and authenticated in an industrial control system.
IEC 62443 FR2 use control: how to enforce the right privileges for users and devices, and keep audit records of their actions.
IEC 62443 FR3 system integrity: how to protect control system software, data and communications from unauthorised changes, and how integrity checks detect tampering.
IEC 62443 FR4 data confidentiality: how encryption and access restriction keep sensitive control system data private, both in transit and at rest.
IEC 62443 FR5 restricted data flow: how segmentation into zones and conduits limits communication between components and enforces the least privilege principle.
IEC 62443 FR6 timely response to events: how to monitor, detect and respond to security events in an industrial control system.
IEC 62443 FR7 resource availability: how redundancy, backup and fault handling keep a control system running under attack or failure.
Recap of the seven IEC 62443 foundational requirements and the parts of the standard covered in this module.
Introduction to the in-depth module and the advanced security controls it covers, from asset management to endpoint protection.
How asset management gives you an accurate inventory of control system devices, and why it is the starting point for OT security.
How network segmentation divides an industrial network into smaller zones with their own purpose, to limit the spread of an attack and improve performance.
How network discovery finds and maps devices on an OT network, and how it supports intrusion detection and asset management tools.
How intrusion detection systems monitor industrial networks for suspicious activity, the difference between signature and anomaly detection, and where to place sensors.
How to set up secure remote access to control systems, so vendors and engineers can connect without opening the plant to attack.
How SIEM tools collect and correlate security events from across the plant to support threat detection, compliance reporting and incident management in OT.
How endpoint protection monitors and protects workstations, servers and controllers against malware and misuse, and what makes this harder in industrial settings.
Recap of the in-depth module and the advanced security controls covered.
Review of the whole course, summarising the key control system and cybersecurity topics studied in each module.
Introduction to the networks section and why network security matters so much for industrial control systems.
Standard industrial network technology: ICS and SCADA networks, common industrial protocols, and the specific security issues these networks raise for operators.
How the OSI seven-layer model describes network communication, from cables at layer 1 up to applications at layer 7, and what each layer means for security.
The physical layer in industrial networks: cables, connectors, fibre and electrical signals, and why physical protection is the base of network security.
Deep dive into OSI layer 1, covering physical security and its effect on the reliability and performance of industrial networks.
The data link layer and how it moves frames between devices on a local industrial network, with its main security risks.
Deep dive into OSI layer 2: how MAC addresses and switching manage local traffic, and the attacks and controls that apply at the data link layer.
How switching and routing work in industrial networks, how switches and routers differ, and how to configure them for reliability and security.
The network layer and how IP addressing and routing carry traffic between industrial network segments, with the security risks found at layer 3.
Deep dive into OSI layer 3: IP addressing logic, subnets and how routers direct traffic across different networks in an industrial plant.
How IPsec provides authentication, encryption and integrity for traffic across industrial networks, and how tunnel and transport modes are used in practice.
How network address translation and firewalls protect the boundaries of industrial networks, and how the main firewall types differ in what they inspect.
Advanced network segmentation strategies for isolating critical assets in industrial environments, so a breach in one area cannot easily reach safety or control systems.
How logical segmentation with VLANs and layer 3 switches creates network boundaries without physical separation, and the security benefits and limits of this approach.
The transport layer, TCP and UDP, ports and sessions, and how it supports reliable, real-time and secure communication in industrial networks.
The application layer in control systems, where users, HMIs and applications interact, and how to secure industrial protocols there.
How DNS works, the attacks that target it such as spoofing and cache poisoning, and how to secure name resolution in industrial networks.
The difference between managed and unmanaged industrial switches, and why managed switches with VLANs, port security and monitoring give better security control.
How quality of service prioritises time-critical control traffic on industrial networks, so that safety and control messages are not delayed by less important data.
A closer look at QoS mechanisms such as traffic classification, queuing and priority tagging, and how to apply them on industrial switches and routers.
How network monitoring and logging give visibility of industrial networks, what to log, and how the records help detect and investigate security problems.
The main network security tools used in industrial control systems, such as firewalls, intrusion detection and network analysers, and what each one is good for.
Network security best practices and hardening steps for industrial control systems, from clear security policies to disabling unused ports and services.
Why time synchronisation matters for automation, event logging and security, and how scalable time distribution is designed across an industrial network.
How Precision Time Protocol (IEEE 1588) synchronises industrial devices to sub-microsecond accuracy, the role of grandmaster clocks, and how to secure it.
This course contains the use of artificial intelligence.
Control systems were built to run safely for decades, not to fight off attackers. Now they are connected, and the gap shows.
IT security habits do not always fit a plant. Patching, scanning or rebooting at the wrong time can stop a process. OT security needs its own approach.
This course builds that approach from the ground up. It covers the control systems being protected, the Purdue model, the seven IEC 62443 foundational requirements, industrial networks layer by layer, monitoring and cryptography.
WHAT YOU WILL LEARN TO DO
By the end of this course you will be able to:
Explain how DCS, PLC, SCADA, SIS and IIoT systems work and where each is exposed
Use the Purdue model to place assets and plan zones and segmentation
Explain the key differences between IT and OT networks and why they matter for security
Apply the seven IEC 62443 foundational requirements, FR1 to FR7, to a control system
Map common attacks to the OSI layers and pick controls for each layer
Design segmentation with firewalls, VLANs, NAT and defence in depth
Set up asset management, network discovery, intrusion detection, SIEM and endpoint protection
Secure remote access to industrial systems
Apply symmetric and asymmetric encryption, hashing, digital signatures and key management
HOW THE COURSE IS TAUGHT
Starts with the control systems being protected — DCS, PLC, SCADA, SIS and IIoT
Explains each IEC 62443 foundational requirement in turn, FR1 to FR7
Works up the OSI model layer by layer, showing where each attack and control sits
Focused on plant reality, where availability and safety come first
No software or lab needed
Section quizzes and a final course exam
WHAT IS COVERED
Control system basics — DCS, PLC, SCADA, building automation, SIS and IIoT
The Purdue model, IT versus OT, the anatomy of a cyber attack and defence in depth
IEC 62443 foundational requirements FR1 to FR7
Asset management, network segmentation, network discovery and intrusion detection
Secure remote access, SIEM solutions and endpoint protection
Industrial network technology and the OSI 7-layer model
Physical, data link and network layers — switching, routing, IPsec, NAT and firewalls
Transport and application layers, DNS security and managed versus unmanaged networks
Quality of service, monitoring and logging, security tools, hardening and PTP time sync
Symmetric and asymmetric cryptography, hashing, digital signatures and key management
190 PRACTICE QUESTIONS
Every section ends with a quiz built around realistic scenarios, so you test your understanding as you go and reinforce what you have learned. Each answer comes with a short explanation.
Enrol today and learn to secure the systems that run industrial plants.