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IEC 62443 Zone & Conduit Design, OT Risk & SIS Security
4 students

IEC 62443 Zone & Conduit Design, OT Risk & SIS Security

IEC 62443-3-2 zones & conduits, OT risk assessment, SIS cybersecurity, vendor risk, audit & GICSP prep
Last updated 7/2026
English

What you'll learn

  • Produce a zone and conduit design to IEC 62443-3-2 for a control system architecture
  • Conduct an OT risk assessment that ties countermeasures to consequence, threat and security level
  • Apply the IEC 62443 framework, roles and security levels to a control system
  • Design a defensible OT network architecture with segmentation, firewalls and an industrial DMZ
  • Harden control systems — patching, accounts and configuration — without breaking availability
  • Assess and manage supply chain and vendor risk in an OT environment
  • Apply IEC 62443 cybersecurity requirements to the safety instrumented system, including Clause 8.2.4
  • Plan incident response for an OT event without worsening the safety situation
  • Produce security audit and compliance reporting for an OT environment
  • Explain why OT security differs from IT and why availability and safety come first
  • Map the OT threat landscape from Stuxnet and TRITON to Colonial Pipeline
  • Prepare for the GICSP examination on OT cybersecurity topics

Course content

6 sections12 lectures2h 28m total length
  • The OT Threat Landscape — Why Industrial Plants Are Targeted14:07
  • OT vs IT Security — The Differences That Matter10:36

Requirements

  • No prior cybersecurity background is required — the OT security framework is built from the ground up
  • Any engineering, automation or technical background is enough to follow the course
  • Helpful but not essential: familiarity with DCS, PLC or SCADA systems and basic networking
  • No software, licence or lab environment required — this is architecture, risk and design work
  • No prior IT security knowledge is assumed, though it is helpful

Description

TRITON targeted safety instrumented systems. Colonial Pipeline shut down fuel supply to the US East Coast. Stuxnet destroyed centrifuges.

Every one of these exploited the same gap — operational technology designed for reliability and safety, never hardened for adversarial attack. That gap is your responsibility now.

This course teaches OT cybersecurity the way it applies to control systems, not the way it reads in IT security material.

Built around the design work, not the awareness talk

Plenty of material will tell you OT security matters. This course is about producing the deliverables: a zone and conduit design to IEC 62443-3-2, an OT risk assessment that ties countermeasures to consequence, a hardening approach for systems that cannot simply be rebooted, and a compliance report that will survive an audit.

What you will master

  • Zone and conduit design to IEC 62443-3-2 — turning a flat, vulnerable network into a defensible architecture, with security level targets that justify each countermeasure

  • OT risk assessment — a structured method identifying consequences, threats and security levels, so spending is driven by risk rather than fashion

  • Network security architecture for OT — segmentation, firewalls and the industrial DMZ between control system and enterprise

  • Patch management and secure configuration — hardening systems where availability and safety come first

  • Supply chain and vendor risk — the attack path most OT programmes never assess

  • Cybersecurity for the safety instrumented system — IEC 62443 requirements for the SIS and Clause 8.2.4, where functional safety and security meet

  • OT incident response — detecting and responding without making the safety situation worse

  • Security audit and compliance reporting — evidencing your security posture to a regulator, insurer or corporate audit

Where functional safety meets cybersecurity

A dedicated lecture covers cybersecurity requirements for safety instrumented systems. If you work to IEC 61511, this is the interface you are increasingly expected to address and one of the least-covered subjects in OT security training.

GICSP exam preparation included

The final section covers the OT cybersecurity topics examined in the GICSP certification, making this useful preparation as well as practical implementation guidance.

What you get

  • 12 focused lectures across six sections

  • Lifetime access, mobile and TV access, and a certificate of completion

  • Udemy's 30-day money-back guarantee

Who this is for

C&I, control and automation engineers responsible for the security of systems they design or maintain. OT security specialists conducting risk assessments and zone-and-conduit design. Functional safety engineers addressing SIS cybersecurity. IT security professionals moving into operational technology. System integrators implementing IEC 62443. And anyone preparing for GICSP.

No prior cybersecurity background is required — the OT security framework is built from the ground up for engineers. No software or licence needed.

Built by a practising engineer with over fifteen years delivering control systems and OT cybersecurity assessments on oil, gas and energy projects, including zone and conduit design on operating plants.

If you carry responsibility for the security of the control systems you build or run, this is where to start.

Who this course is for:

  • C&I, control and automation engineers responsible for the security of systems they design or maintain
  • OT security specialists conducting risk assessments, zone-and-conduit design and architecture reviews
  • IT security professionals moving into operational technology environments
  • Network, controls and commissioning staff segmenting and hardening DCS, PLC and SCADA networks
  • System integrators and vendor engineers implementing IEC 62443 on process plants
  • Anyone preparing for the GICSP examination
  • Graduates, apprentices and career changers entering OT security who need a structured grounding