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IATF Core Tools - PFLOW, FMEA, CPLAN, SPC, MSA, PPAP, APQP.

Name: IATF Core Tools - PFLOW, FMEA, CPLAN, SPC, MSA, PPAP, APQP.
Rating: 4.2 (186 reviews)

All Core Tools of IATF 16949: Process Flow, Process FMEA, Control Plan, Design FMEA, SPC, MSA, PPAP and APQP

Bestseller

Created bySubhasis Mallik

Last updated 7/2022

English

What you'll learn

Clear understanding of various elements of All Core Tools of IATF 16949: 2016 QMS and processes.
Will be able to prepare and review PPAP document effectively to improve effectiveness of product design, process design and development activities.
Will be able to review the PPAP of suppliers effectively.
Will be able to formulate effective PROCESS FLOW, DFMEA, PFMEA and CONTROL PLAN for different types of processes.
Will be able to contribute in internal audit and supplier audit process effectively.
Will be able to implement SPC in the organization for quality improvement.
Will be able to conduct MSA for Variable and Attribute Measurements Effectively.
Will be able to practice APQP process effectively to meet the customer's timeline.
People from Bulk Material industries will get a clear understanding (in PPAP section) about how the core tools are applied differently for bulk materials.

Course content

7 sections • 99 lectures • 31h 38m total length

Overview of the program14:53
This section describes an overview of the training program and its content.

Overview of Process Flow, Process FMEA and Control Plan11:30
This section describes overview of Process Flow, Process FMEA and Control Plan
Process Flow - Details Explanation22:14
This section describes the details explanation of Process Flow.
Process Flow Example15:54
This section describes an EXAMPLE of Process Flow Diagram.
Process FMEA Detail Explanation1:07:59
This section describes details explanation of Process Failure Mode and Effect Analysis.
Process FMEA example20:19
This section describes an EXAMPLE of Process FMEA.
Process FMEA example of OCCURRENCE NUMBER reduction14:10
This section describes an EXAMPLE of reduction of OCCURRENCE NUMBER in Process FMEA.
Control Plan - Details Explanation26:43
This section describes details explanation of Control Plan document.
Control Plan - Example15:00
This section describes an EXAMPLE of Control Plan
Summary of the program - PFLOW-PFMEA-CPLAN.2:15
This section give the Summary of the program - PFLOW-PFMEA-CPLAN.
QUIZ on Process Flow, PFMEA and Control Plan

General FMEA Guidelines.8:05
This section describes the general FMEA guidelines.
Overview of FMEA Strategy, Planning and Implementation.11:56
This section describes overview of FMEA planning, strategy and implementation.
Introduction to DFMEA.5:09
This section describes introduction to Design FMEA.
Prerequisites for Design FMEA.6:30
This section describes the prerequisites of Design FMEA.
Block or Boundary Diagram.13:54
This section describes BLOCK (BOUNDARY) diagram for Design FMEA.
Interface Matrix.9:19
This section describes the INTERFACE MATRIX for Design FMEA.
P - Diagram or Parameter Diagram.13:49
This section describes P - Diagram (Parameter Diagram) for Design FMEA.
Explanation of Design FMEA Format.30:40
This section describes the explanation of Design FMEA format.
Example of Design FMEA.29:29
This section describes EXAMPLE of one sample Design FMEA.
Activities after Design FMEA.13:53
This section describes the activities that are to be taken after Design FMEA.
Summary of the Design FMEA Training Program.4:38
Explore the design FMEA training program using an Excel working document to map block boundary diagrams, interface metrics, P diagrams, and RPN-based risk assessment.
Quiz on DFMEA

Purpose of SPC in automotive manufacturing.7:07
This section describes the Purpose of SPC in automotive manufacturing.
Basic understanding of SPC.32:14
This section describes the Basic understanding of SPC.
Steps for Implementation of SPC.18:18
This section describes the Steps for Implementation of SPC in production.
Making X-bar/R - control chart in shop floor.32:54
This section describes the methodology for Making X-bar/R - control chart in shop floor.
Calculation of Control Limits for X-bar/R - control chart.22:58
This section describes the method of Calculation of Control Limits for X-bar/R - control chart.
Analysis and Correction of Control Limits for X-bar / R Control Chart.15:40
This section describes the method of Analysis and Correction of Control Limits for X-bar / R Control Chart.
Implementation of X-bar / R Control Chart15:13
This section describes the methodology of Implementation of X-bar / R Control Chart in production.
Other variable control charts.26:13
This section describes the method for Variable Control Charts other than X-bar / R type.
Attribute control charts.27:40
This section describes the methodology for ATTRIBUTE CONTROL CHARTS.
Process Capability and Process Performance.55:28
This section describes the understanding of method of evaluation of Process Capability and Process Performance.
Over-adjustment.6:31
This section describes the method of dealing with Over-adjustment in process.
Selection of appropriate control chart.7:34
This section describes the method of selection of appropriate control chart for a specific process.
Stoplight and Pre-Control methods.26:17
This section describes the Stoplight and Pre-Control methods.
Use of Minitab for SPC34:32
This section describes the method of using MINITAB software for SPC.
Summary of SPC Training.7:33
This section describes the summary of SPC training.
Quiz on Statistical Process Control (SPC)

Introduction and Purpose of MSA.8:22
This section describes an introduction and purpose of MSA.
Terminology related to MSA.29:40
This section describes the Terminology related to MSA.
Measurement Process.17:35
This section describes the Measurement System Analysis as a Process.
Replicable Measurement System - Test Procedure.3:12
This section describes the Replicable Measurement System - Test Procedure.
Stability Study.25:47
This section describes the method of Stability Study.
Bias Study.27:45
This section describes the method of Bias Study.
Linearity Study.27:37
This section describes the Linearity Study.
Gage R&R Study Methods.18:39
This section describes the Gage R&R Study Methods.
Gage R&R Study - Range Method.13:24
This section describes the methodology of Gage R&R Study by Range Method.
Gage R&R Study - Average and Range Method.52:24
This section describes the methodology of Gage R&R Study - Average and Range Method.
Gage R&R Study - ANOVA Method.53:39
This section describes the methodology for Gage R&R Study - ANOVA Method.
Gage R&R Study by using MINITAB Software.41:24
This section describes the methodology for Gage R&R Study by using MINITAB Software.
MSA for Attribute Measurement Data.13:34
This section describes the MSA for Attribute Measurement Data.
MSA for Attribute Measurement Data - Effectiveness Parameters.15:05
This section describes the MSA for Attribute Measurement Date - Effectiveness Parameters.
MSA for Attribute Measurement Data - Interraters Reliability.31:25
This section describes the methodology for MSA for Attribute Measurement Data - Interraters Reliability.
Non-Replicable Measurements - MSA Study.7:04
This section describes Non-Replicable Measurements - MSA Study.
Summary MSA Training Program.6:11
This section describes the summary of MSA Training Program.
Quiz on Measurement System Analysis (MSA)

Introduction to PPAP.17:44
This section describes an Introduction to PPAP.
General understanding of Submission of PPAP.13:28
This section describes the General understanding of Submission of PPAP.
Significant Production Run.4:23
This section describes the understanding of Significant Production Run for PPAP.
18 Elements of PPAP Document and Parts.9:09
This section describes the 18 Elements of PPAP Documents and Part.
Design Record.24:26
This section describes the detailed understanding of Design Record.
Authorized Engineering Change Documents.5:55
This section describes the detailed understanding of Authorized Engineering Change Documents.
Customer Engineering Approval.9:46
This section describes detailed understanding of Customer Engineering Approval.
Design FMEA.41:18
This section describes the basic understanding of Design FMEA.
Process Flow Diagram.22:23
This section describes basic understanding of Process Flow Diagram.
Process FMEA.30:01
This section describes the basic understanding of Process FMEA.
Control Plan.36:09
This section describes the basic understanding of Control Plan.
Measurement System Analysis (MSA).55:58
This section describes the basic understanding of Measurement System Analysis (MSA).
Dimensional Result.10:45
This section describes the detailed understanding of Dimensional Result.
Material Test Results.6:18
This section describes the detailed understanding of Material Test Results.
Performance Test Results.3:06
This section describes the detailed understanding of Performance Test Results.
Initial Process Studies.35:44
This section describes the basic understanding of Initial Process Studies.
Qualified Laboratory Documentation.11:13
This section describes the detailed understanding of Qualified Laboratory Documentation.
Appearance Approval Report (AAR).13:31
This section describes the detailed understanding of Appearance Approval Report (AAR).
Sample Production Parts.2:35
This section describes the detailed understanding of Sample Production Parts.
Master Sample.6:37
This section describes the detailed understanding of Master Sample.
Checking Aids.4:49
This section describes the detailed understanding of Checking Aids.
Customer-Specific Requirements.12:16
This section describes detailed understanding of Customer-Specific Requirements.
Part Submission Warrant (PSW).15:31
This section describes the detailed understanding of Part Submission Warrant (PSW).
Customer Notification.6:48
This section describes detailed understanding of Customer Notification.
Submission to Customer.5:04
This section describes detailed understanding of Submission to Customer..
PPAP Submission Levels.14:50
This section describes detailed understanding of PPAP Submission Levels.
PPAP Submission Status.6:45
This section describes detailed understanding of PPAP Submission Status.
Record Retention for PPAP.2:03
This section describes detailed understanding of Record Retention for PPAP.
Bulk Material Specific Requirements Part-1.31:31
This section describes detailed understanding of Bulk Material Specific Requirements - Part 1 of the lecture.
Bulk Material Specific Requirements - Part-2.19:10
This section describes detailed understanding of Bulk Material Specific Requirements - Part-2 of the lecture.
Bulk Material Specific Requirements - Part-3.26:59
This section describes detailed understanding of Bulk Material Specific Requirements - Part-3 of the lecture.
Tire / Tyre Industry Specific Requirements.8:18
This section describes detailed understanding of Tire / Tyre Industry Specific Requirements.
Truck Industries Specific Requirements.19:28
This section describes detailed understanding of Truck Industries Specific Requirements.
Summary of PPAP Training Program.23:06
This section describes the summary of PPAP Training Program.
Quiz on Production Part Approval Process (PPAP)

Fundamentals of Product Quality Planning26:43
This section describes the fundamentals of Product Quality Planning.
Phases of APQP - General Understanding8:18
This section describes the general understanding of Phases of APQP.
Phase-1: Plan and Define Program16:45
This section describes the APQP Phase-1: Plan and Define Program.
Phase-2: Product Design and Development52:43
This section describes APQP Phase-2: Product Design and Development.
Phase-3: Process Design and Development25:00
This section describes APQP Phase-3: Process Design and Development.
Phase-4: Product and Process Validation16:45
This section describes APQP Phase-4: Product and Process Validation.
Phase-5: Feedback, Assessment and Corrective Action8:13
This section describes APQP Phase-5: Feedback, Assessment and Corrective Action.
Control Plan Format and Example31:41
This section describes the Control Plan Format and an Example.
Dominating Factors in Control Plan28:22
This section describes the CONTROL PLAN methodology based on different types of DOMINATING FACTORS of the process.
Product Quality Planning Checklist4:44
This section describes the method of using Product Quality Planning Checklist (APQP Checklist)
Analytical Techniques31:31
This section describes the overview of various analytical techniques that are useful in various phases of APQP.
Summary of APQP program3:00
This section describes the summary of APQP program.
QUIZ on APQP

Requirements

Person should have a degree / diploma in science / engineering / technology.
Person should have some involvement in operational function of the company such as production, quality assurance, engineering, design, testing, inspection, supplier assessment, purchase, service etc.
Person should be familiar with working in excel for making simple documentation, calculation, formatting etc.
An awareness of Quality Management System, such as ISO 9001, IATF 16949 would be added advantage.
Should cultivate team work in organization.

Description

This course covers the following IATF Core Tools in details, namely:

1. Process Flow Diagram,

2. Process Failure Mode and Effect Analysis (PFMEA),

3. Control Plan,

4. Design Failure Mode and Effect Analysis (DFMEA),

5. Statistical Process Control (SPC),

6. Measurement System Analysis (MSA),

7. Production Part Approval Process (PPAP) and

8. Advanced Product Quality Planning (APQP).

The course material is in line with the following AIAG Manuals:

AIAG FMEA Manual - 4th edition,

AIAG SPC Manual - 2nd edition,

AIAG MSA Manual - 4th edition,

AIAG PPAP Manual - 4th edition and

AIAG APQP Manual - 2nd edition.

Apart from details explanation of the various elements of Core Tools, downloadable resources are provided (in excel file) which can used in practice.

Also there are quizzes in every section for testing the knowledge gained from the course.

Who this course is for:

Design Engineer, Process Engineer or Engineers of other technical and tecno-commercial functions in automotive industry.
Young engineers / scientists involved in technical activities in manufacturing industry and wants to enhance their career, with a formal added professional qualification.
Departmental Heads / Trainers who wants to provide training to their subordinates in IATF Core Tools, without sending the participants for outside training for saving of time and money.
Executive of a company can provide training to vendors of the company by casting these video training’s.
An individual working as consultant in IATF 16949 field.

IATF Core Tools - PFLOW, FMEA, CPLAN, SPC, MSA, PPAP, APQP.

What you'll learn

Explore related topics

Course content

Introduction1 lecture • 15min

Process Flow, PFMEA and Control Plan9 lectures • 3hr 16min

Design Failure Mode and Effects Analysis (Design FMEA)11 lectures • 2hr 27min

Statistical Process Control (SPC).15 lectures • 5hr 36min

Measurement System Analysis (MSA).17 lectures • 6hr 33min

Production Part Approval Process (PPAP)34 lectures • 9hr 17min

Advanced Product Quality Planning (APQP)12 lectures • 4hr 14min

Requirements

Description

Who this course is for: