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Become A Diesel Generator Engineer- In just 6.5 Hours !
Rating: 4.2 out of 5(387 ratings)
1,888 students

Become A Diesel Generator Engineer- In just 6.5 Hours !

Learn and increase your income to multiple folds -Electrical and Mechanical Engineering, Industrial Production.
Created byGeorge Gajinder Singh
Last updated 9/2024
English
EnglishKorean [Auto],

What you'll learn

  • This is the 1st training course in the world that covers complete diesel generator under one course only. Engineering theories and technology concepts involved in all trio mechanical/electrical/logical parts of diesel generator are well explained, whether it is diesel engine or AC generator or Sheet metal fabrication, or powder coating or PLC programming or Testing & quality control, all above sections are well addressed in this course according to world wide standards.
  • Learn and increase your income to multiple folds.

Explore related topics

Course content

6 sections • 45 lectures • 7h 1m total length

  • Introduction4:21

    This is the preview to explain the contents of course, benefits, ideal students and brief introduction about tutor.

  • Type of Diesel Generators, Market Size and Forecast for next 5 years, Ecosystem.11:51

    Discover the diesel generator ecosystem, including types, cooling, and end-use applications, and review the market size from 2020 at 17.5 billion to 2027 at 30 billion, growing at 8% CAGR.

  • Processing by OEM, Diesel engine-It's parts- Exhaust, electrical, Installation .10:40

    Work done by OEM.

  • Enclosure Manufacturing - Fabrication11:38

    Explains sheet metal bending with punch, die, and back gauge, and covers V size, bend angle, bend allowance and deduction, k factor, neutral plane, spring back, and CNC machines.

  • Best Practices for Bending cum Checklist0:02
  • Best Practices for Welding cum Checklist0:02
  • Surface Treatment Process and Pretreatment process, corrosion classes25:45

    Explains mig welding basics for a dg set canopy, shielding gas and wire settings, and outlines zinc phosphate pretreatment and corrosion classes c1–c5 for powder coating.

  • Best practices for Pre Treatment cum Checklist and Quality Plan.0:03
  • Electrostatic Deposition Paint Process -Powder Coating20:08

    Explore electrostatic deposition powder coating from pretreatment to curing ovens and quality control. Understand adhesion, cure temperature, and common defects like pinholes and Faraday cage effects.

  • Best Practices for Powder Coating cum Checklist and Quality Plan0:03
  • Quality Control Practices36:02

    Learn how to implement powder coating quality control by verifying dry film thickness with DFT, applying SSPC PA2 readings, and assessing appearance, adhesion, and environmental tests.

  • Diesel Engine Crank Shaft End Play and SAE Numbers11:23

    Master crankshaft end play and thrust washer considerations when coupling engine and alternator, use dial gauge readings to verify SAE number compatibility and flywheel housing fit.

  • Engine, Alternator and Canopy Assembly18:38

    Assemble the generator canopy, engine, and alternator; perform critical coupling and end-play checks; ensure radiator fan alignment and secure wiring with avms and sensing wires for reliable 60 Hz output.

  • Best Practices for Engine Alternator Coupling cum checklist0:02

    Best Practices for Engine and Alternator Assembly.

  • Best Practices for Engine Alternator mounting on base frame cum checklist0:03

    6th Best Practices for Engine Alternator mounting on base frame cum checklist

  • Best Practices for Radiator Assembly cum checklist0:02
  • Quality Plan for Generator Assembly0:02
  • Diesel Engine and Generator Electrical Sensors and Signal Transducers25:05

    Understand the generator protection system, including switches and sensors for oil pressure, coolant temperature, and rpm, and how the genset controller uses 4–20 mA signals to warn or shut down.

  • Control Panel, Switch Gear, Battery Chargers and wiring diagrams10:27

    Explain how a genset control panel with Deepsea or Woodward controllers uses CTs and voltage sensing to manage loads, relays, battery chargers, and wiring diagrams.

  • Loose Wiring Inspection and Best Crimping Practices0:02
  • Best Practices for Control Panel Assembly cum checklist0:02
  • PLC Controller Programming17:43
  • Electrical Theories and Generator Components22:26
  • Automatic Voltage Regulator and Insulation Classes19:15

    Explore brushless alternators, AVR control, and the principles of voltage regulation. Explain insulation classes, temperature rise, and duty types S1 and S10 for reliable, rated operation.

  • Diesel Engine Governing System, PID and ECM Modules, limits as per ISO852823:52
  • Generator Starting Procedure, Electrical Load Testing, Transient Responses.22:26

    Execute the generator starting procedure and electrical load test, observing no-load and step-load performance. Analyze transient responses and voltage-frequency stability per G2/G3 class and ISO 8528 standards.

  • Various Performance Tests Like Sound Level, Vibration, LAT, Back Pressure etc.21:24

    Assess diesel genset performance through sound level, vibration, back pressure, and LAT tests, guided by ISO standards. Execute protections testing and generate model-specific test reports for prototype validation.

  • Electrical Load Calculation and Rating Classes as per ISO852823:33

    Learn to size diesel generators using ISO8528-1 concepts, calculating kW and kVA with power factor, and evaluating prime and continuous ratings, starting kVA, overload risks, and load profiles.

Requirements

  • A desire to learn.

Description

• Detailed learning of: Diesel generator Installation Basics, Ratings and performance classes G1 to G4 as per ISO8528-1, Assembly of engine alternator and radiator with checkpoints, Endplay measurement with dial gauge and its effects on engine, construction of exhaust line and checkpoints, canopy assembly, electrical load testing with transient responses. Sound level testing as per ISO 8528-10, Vibration testing as per ISO 8528-9, Limiting ambient test (LAT), back pressure testing and its effect of genset performance, incoming inspection and process quality plans.

• Diesel Engine – Basic construction, Parts, Exhaust system, Mufflers, type of Governors their merits and demerits speed droop and isochronous PID system analogue and digital governor cards, Engine derating, Engine electrical system, sensors, Starter Motor and solenoid, engine vibrations, noise level, End play of crank shaft, SAE numbers, Assembly of radiator.

• AC Generator- Basic electrical theories, Main parts of alternator and their check points, winding insulation classes as per IEC 60085 (2008) and IEEE Std-1, temperature rise exception according to ISO8528-3 and IEC60034-1, duty type S1 & S10, Automatic voltage regulator, PMG, Wiring looms, Batteries and cable selection, Control Panel and genset controller, PLC controller Configuration, switch gears, wiring diagrams, electrical load calculation, Power factor basics, genset ratings, rating plates, unbalanced and balance loading.

• Sheet Metal Fabrication: CNC punching basics, bending machine (Press Brake) basics, Die selection, K factor, bend allowance and deduction calculations, Spring Back.

MIG Welding: Basics of welding process, machine basics and settings, welding distortions, Welding Fixtures, pneumatic fixtures, Surface Finishing.

• Powder Coating: Theory behind powder coating process, Powder coating gun working principal, Electrostatic deposition, powder curing basics, powder application defects, faraday cage effect, surface defects, curing oven and temperature profile, Pretreatment types, comparison of spray and dip type pretreatments, Zinc phosphate process, Corrosion classes as per ISO and NS, DFT Measurement, SSPC PA-2, Impact test, Bend test, Crosscut adhesion test, salt spray test and major checkpoint, humidity and UV testing.

A lot of more things based on my experience and field work.....

• This course is designed for technicians, engineers, entrepreneurs, students or anyone has the interest in electrical and mechanical engineering. We promise and wish you after completing this course you will reach up to new heights in your carrier. This course will provide much confidence to new comers to enter in the genset industry. Technicians/Engineers/Managers already working in genset industry would come to know how to do their work in perfect way as per worldwide standards.

• Moreover this course would increase understanding within all hierarchy levels.

• And every person involved in Genset business can grow up to new heights in their career after completing this course.

Who this course is for:

  • Engineers/Managers/Technicians working in Diesel generator industry and of course owners and any one involved in diesel generator business, Mechanical and Electrical Engineering Students or anyone having interest in engineering,
  • Mechanical & Electrical Engineering Students and Working Professionals

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