FMEA 101: A complete Guide for Mastering FMEA Analysis
What you'll learn
- What is FMEA?
- The benefits of implementing FMEA in your Organization.
- The different types of FMEA.
- The Five Steps of FMEA.
- How to Plan your FMEA Project.
- How to conduct a Process Analysis for an FMEA.
- Process Flow Analysis.
- How to fill the FMEA Worksheet in a step-wise and structured way.
- Risk Priority Number (RPN).
- Action Priority (AP).
- Risk Matrix.
- PDCA.
Requirements
- Basic understanding of the process to be analysed.
- Basic understanding of Microsoft Excel.
Description
This course is intended for professionals who, when designing new processes or analysing existing ones for better performance and efficiency, want a framework and set of tools and methods that:
Identify areas of the process that may be at risk for failures
Determine the degree of threat that these failures could lead to, internally or externally
Address these potential failures to mitigate them and eliminate their potential effects
This very well thought through, step wise and comprehensive FMEA course will help you design a manageable, predictable and reliable process.
This course is definitely amongst the best resources available on the net to not only build a strong , real world and functional understanding of FMEA but also enables to put this knowledge right away into practice with realistic and very detailed examples.
You will learn also some of quality and lean tools for process and failure analysis like Ishikawa, PDCA and Process Flow Analysis.
This course will provide you with an overview of the concepts and you will be given multiple examples to see how to apply these concepts. Also, it is a highly recommended resource for those wishing to eventually gain certification like Six Sigma Green or Black Belt and it will support your career whether you want to:
be an FMEA subject matter expert in your organization
facilitate Process Improvement & Kaizen Workshops
be a Quality or Risk Manager
be a Consultant supporting clients to identify threats they are facing in their processes and address them
Why is the course different?
When I did start my career almost a decade ago and had to run an FMEA for a service process, with little to no knowledge on the methodology , I was quiet frustrated on how rare to find a structured resources or courses on FMEA that could help me understand how to apply the it a systematic, methodical and step wise approach. There were a lot of web sites, courses and Excel Sheets but none that explains the concepts behind and with real-life guiding examples, so that I could start right away with a practice.
Today I am putting my experience of the last decade and my expertise in FMEA, in a top-quality, comprehensive yet concise, well-designed and easy to grasp course to help you avoid this frustration that I have lived when I was first confronted with FMEA.
It doesn’t give a blind guide to fill an Excel Sheet but helps you understand the concepts behind and how the different elements of the FMEA Form Sheet fit together.
What is the content of this course?
This 1 hour course is well structured into 6 modules: an Introduction and 5 modules each addresses a step of the FMEA Methodology.
Every module will include readings, discussions and lecture videos to help make sure you understand the material and concepts that are studied.
After each module, you will be able to apply the gained knowledge straight away in your work, not only to create an FMEA but in other domains too.
For each module you will have examples and downloadable templates you could use to apply it on your process.
Tipp’s and Tricks on how to create a most efficient and robust FMEA.
For whom is this course suitable?
This course is suitable for students from all levels whether you are:
A new comer in the FMEA World.
You want to broaden your knowledge on FMEA.
You have FMEA experience but you want to challenge your knowledge and look on the method from the five step approach angle
Who this course is for:
- Operations & Quality Professionals and Managers.
- Process Owners and Process Experts.
- Manufacturing Engineers and Managers.
- Service, Business Process & Continuous Improvement Professionals and Managers.
- Risk & Project Managers.
Instructor
Hamza Arif is an experienced Quality & Process Management Professional. He has worked for Top tech and automotive companies in Europe for close to a decade and has gained a deep understanding of the different set of tools, methods and ways of working that allow organizations to achieve excellence and efficiency. He has trained more than 500+ engineers on quality core tools around the world with key cornerstones in Germany, USA, UK & France. He holds a Master of Engineering degree in Electrical Engineering and trained on frameworks and methodologies like Six Sigma, ASPICE, BPM and QM. He was born in Tunisia, and has lived in Lebanon, France and Germany and therefore gained a unique understanding of different habits, values and arts of communication.