
Explore the fundamentals of film coating in pharma, including film solution preparation, coating materials formulation, film casting and equipment, substrate requirements, and troubleshooting.
Explore pharmaceutical coating fundamentals, including film coating theory and coating operations, and aims of aesthetic appearance, taste and smell masking, color masking, and protection from light and moisture.
Discover film coating on tablets—a thin polymer-based layer that masks taste, protects actives from light and moisture, and enables timed release.
Design, develop, and optimize film coating solutions for pharmaceutical dosage forms. Learn about suitable equipment, vortex mixing, and ideal 11–13% solid dispersion to ensure film casting quality and productivity.
Discover how a precise film coating solution uses a vortex with a proper agitator, correct beaker size, and 11–13% solid concentration to ensure a uniform, safe pill.
Explore the formulation of film coating materials for pharmaceutical dosage forms, detailing polymers, plasticizers, colorants, and solvents, and explain glass transition and coalescence temperatures that drive coating performance.
Examine development and optimization of the film coating process for pharmaceutical dosage form development, detailing coating solutions, droplet size, process steps, and equipment choices to achieve homogeneous, high-quality coatings.
Explore film coating equipment design and operation, including pan units, perforated and solid pans, air handling, humidification, HEPA filtration, and spray guns for uniform, efficient coating.
Explore film coating equipment, from air handler and coating pan to spray atomization and pattern air, detailing how perforated pans, baffles, and the spray gun create a uniform, controlled coating.
Learn substrate requirements for pharmaceutical film coating, covering chemical stability, compatibility under heat and humidity, tablet hardness and weight variation, shape, and process stress considerations.
Focuses on preparing the core tablet as the coating canvas, ensuring chemical stability, hardness, friability, and uniform weight before applying a film coating.
Troubleshoot film coating in pharma by addressing overweighting, picking, spray drying, attrition, erosion, and uniformity issues, using adjustments to temperature, air volume, spray rate, atomization, and coating solution properties.
Celebrate completing this course and learn how the pharmaceutical quality system and GMP guide quality production, technology transfer, and regulatory readiness through FDA/EMA approaches and CTD dossier preparation.
A pharmaceutical dosage form development typically includes preformulation studies, analytical method development and validation, design, development, scale-up and optimization of formulation and manufacturing process, invivo bioavailability and stability studies.
Especially, designing, developing and optimizing of manufacturing process at a high quality play an essential role in pharmaceutical dosage form development process. To understand this manufacturing processes provides us rational and scientific view to solve manufacturing problems, increase our productivity and support our commercial aims.
Design, development and optimization of pharmaceutical process and manufacturing strategies are very important for the development of a pharmaceutical dosage forms in the pharmaceutical industry. Coating is one of the oldest and important pharmaceutical process that is still practiced today.
This course will help you to understand film coating process with basic concepts of technical and practical applications of pharmaceutical manufacturing in the research and development phase and commercial manufacturing period.
This course contains the use of artificial intelligence.
COURSE CONTENT
FILM COATING & GENERAL INFORMATION
What is film coating?
Why do we prefer to apply film coating?
What is the main components of film coating operations?
What is the theory of film coating?
How is the film coating process performed in pharmaceutical industry?
FILM COATING & FILM COATING SOLUTION
How is the film coating suspension prepared in pharmaceutical industry?
What is the effective equipments for preparation of film coating solution?
What is the important points of preparation of film coating solution?
What is the ideal film coating concentration for film coating suspensions?
FILM COATING & FORMULATION OF FILM COATING MATERIAL
What is glass transition temperature?
What is the theory of film coating?
What is the importance of glass transition temperature for film coating operation?
What is the main components of film coating material?
Polymers and their role in formulation of film coating material
Plasticizers and their role in formulation of film coating material
Colorants and their role in formulation of film coating material
Solvents and their role in preperation of film coating suspension
FILM COATING & FILM COATING PROCESS
Which equipment I have to prefer for film coating process?
How can we decide film coating amount?
What are the main principles of film coating process?
What is the process steps of film coating process?
FILM COATING & FILM COATING EQUIPMENT
General Design of Film Coating Equipment
Process Air Unit
Pan Units
Pan Units-Solid Pan / Partially Perforated Pan / Fully Perforated Pan
Spray Gun (Spray Nozzle)
FILM COATING & SUBSTRATE REQUIREMENTS FOR FILM COATING
Chemical Stability
Compatibility
Hardness
Friability
Weight Variation
Shape
Logo design
FILM COATING & TROUBLESHOOTING IN FILM COATING APPLICATIONS
Troubleshooting
Overwetting / Picking
Spray Drying
Tablet Attrition / Erosion
Poor Coating Uniformity
Loss of Logo Definition