
Get to know about the course structure and content in brief.
This lecture explains how to use FACTORY I/O and it's elements. You will also get information on How to DOWNLOAD 30 Days FACTORY I/O Trial version
Explore light load conveyor types, including 2m, 4m, and 6m lengths, with digital, positive/negative, and analog control and optional encoders, simulated via control IO and factory IO.
Design and implement start, stop, and direction control for light load conveyors using push buttons, selector switches, flip-flops, memory bits, and LED indicators.
Control conveyor speed using a potentiometer analog input, gated by start/stop logic with indicators and a speed display, supporting a -10 to +10 range.
Explore automating a conveyor with sensors to control speed and direction, using diffuse sensors, sensor-based logic, start/stop, and dynamic speed changes.
Build a conveyor line using belt conveyors, gates, sensors, curves, and incline sections; apply analog speed control with a potentiometer and implement start/stop logic with status indicators.
Configure a PLC-based conveyor line with potentiometer-driven speed, sign-based belt control, gates and interlocks, and emergency stops with indicators to show run and stop status.
Learn to implement emergency stop across multiple conveyor locations using NC e-stops and not gates. Reset from a panel to restart the system safely.
Configure two diffuse sensors on the conveyor to detect box presence and drive the belt, using a timer and memory bit to stop it when no box arrives in time.
Implement complete automation of conveyor lines by integrating multiple sensors, interlocks, and timers to start belts at minimum speeds and stop after 10 seconds of no box.
This video explains the usage of Emitters, Removers and pallets. You may need these elements in almost all the exercise you would be designing.
Understanding of Heavy load conveyors and it's types
Understanding of Light load conveyors and it's types
This video explains the function of Conveyor scale which will give you the reading of 0 ~ 10 VDC w.r.t. the weight on it.
It explains the function and usage of Pivot arm sorter in sorting applications.
It explains the function and usage of pop up wheel sorter in sorting applications. Using this you can divert the high speed conveyor boxes to left or right.
These are the auxiliary passive elements used in buffering of the boxes on conveyor.
Explore capacitive, diffuse, and inductive sensors for metal and non-metal detection with discrete and analog outputs. See practical uses in sensing box height and elevator position.
These sensors are used to sort the boxes based on height (light array). Whereas retro-reflective is high range proximity sensor.
Learn how to use operator and walkways to make the environment more realistic.
This video explains how to use Pick and Place element in discrete mode i.e. using digital pulses
This video explains how to use Pick and Place element in analogous mode i.e. using 0 ~ 10VDC signal.
This video explains the funcition of elevator in discrete mode i.e. using digital pulses
in discrete and analogous mode. Stacker crane is used to pick and place the boxes in the rack. It is used in Automatic Warehouses.
Learn how to control the ON/OFF operation of Conveyor using Start/Stop switch
and direction operation of Conveyor using Push button
Learn how to control the direction of conveyor using diffuse sensor. This video also explains the concept of Interlocking,
In addition to the change in direction., learn how to change the speed of conveyor while going in forward direction as compared to reverse direction.
Learn how to make box sorting logic using pivot arm sorter.
Learn how to make box sorting logic using pusher
Learn how to make buffer station logic utilizing stop blade between two conveyors
Learn how to make converge logic using Chain transfer. It shows how to converge the boxes coming from two different conveyor to one single conveyor automatically
Learn to wire a PLC with factory I/O hardware, supply 24 V, and map inputs and outputs using Automation Studio to drive a conveyor with start and sensor signals.
Learn to latch and unlatch a conveyor using push buttons in a PLC logic setup, wiring inputs and outputs, and using set and reset commands to control lights and operation.
Learn to change conveyor direction using two buttons in PLC logic, with positive and negative outputs, interlocking, and reset for forward, reverse, and stop control.
Learn to change conveyor direction with sensors in factory automation using PLC logics, enabling automatic left and right movement by pairing sensor inputs with motor control.
Understand how an emitter releases boxes onto a conveyor and how a remover clears them, while configuring box size, timing, and continuous operation in a plc-based setup.
this lecture demonstrates interlocking two conveyors with sensors using PLC logic, employing start and reset actions, rising and falling edge triggers, and sequencing to control conveyors based on box presence.
Learn to use a pusher to divert a box on the chute conveyor by wiring diffuse sensors and a front limit, using rising and falling edge logic.
Explore how to indicate conveyor operation with a visual indicator using red, yellow, and green lights, wiring concepts, and PLC logic for start and stop controls.
Sort large and small boxes by height using a single sensor and a pusher to direct bigger boxes to the center conveyor while bypassing smaller ones.
Learn to divert boxes on a chute conveyor using a pivot arm and sensor-triggered logic, with start and stop controls and timing to achieve reliable sorting.
Explore factory automation using PLC logic by sorting large and small boxes with a pivot arm, sensors, and timer-based control on a conveyor system.
Use a star blade for buffering to pace boxes between two conveyors, controlled by retro reflective sensors and PLC logic with start and stop inputs.
Explore a plc-based box sorting system that uses a pop up wheel to separate large and small boxes on a conveyor, with sensors, counting, and feedback for automation.
Demonstrate using chain transfer or gene transfer devices to divert boxes between conveyors, coordinating sensors x2–x5 and outputs y0–y4 in a looping plc logic with reset and start conditions.
Explore plc logic for converging two conveyors into one using sensor-based transfer, start/stop control, and priority-driven logic to ensure safe, efficient box transfer.
Learn to design PLC logic for diverting boxes with a turntable, including loading and unloading sequences, start/stop interlocks, and sensor coordination in WPRO software.
Sorts boxes by height on a conveyor using two beams and a turntable, activating left or right rollers via height sensors to divert large and small boxes.
Learn how to save the course via a mobile application, enabling quick access to factory automation content built on plc logics.
This course has been created for the users who wants quick learning on real time industrial application like Sorting, Packaging, We have used high end software like FACTORY I/O and CONTROL I/O to explain PLC Logics.
Factory I/O is the world's first flexible 3D simulation software that takes the simulation of industrial systems to a new level. With state-of-the-art graphics, physics and dynamic sound, Factory I/O immerses users in a realistic 3D industrial environment . With this real time sandbox, users can edit pre-built industrial systems or build new ones. All systems are completely interactive and can be controlled by a wide range of technologies
Note: Standard license has limited/unlimited access to all drivers and the SDK, a .NET Framework 2.0 assembly, which enables inter-process communication (IPC) between FACTORY I/O and the user's own applications. With the Open (SDK), you can develop your own drivers and use CONTROL I/O.
EDUCATIONAL AND TRAINING TOOL FOR
This fully interactive simulation includes cutting edge physics, high quality graphics and sound, providing a realistic environment. FACTORY I/O uses an innovative technology that allows an easy and quick creation of 3D industrial systems through a drag and drop approach.