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Engineering coating from beginners to pros
Rating: 4.1 out of 5(25 ratings)
179 students

Engineering coating from beginners to pros

Metallic coatings , thermal spray coatings, functional coatings
Last updated 3/2023
English

What you'll learn

  • Clarity on how coating can be beneficial for product functionality: resist corrosion, resist wear , allow solderability , electrical conductivity, decorative...
  • Establish deep knowledge on coatings attributes: beneficial and detrimental.
  • Familiarize itself with common applications for each studied coating.
  • Learn to define coating properly on mechanical drawing with the aid of international standards.
  • Environmental considerations during coating selection.
  • Familiarize yourself with simple catalogue fashion method of preliminary coatings selection. The method is attribute based and easily compare between coatings.

Course content

3 sections21 lectures5h 31m total length
  • Introduction3:33

    Introduce practical engineering coatings, from corrosion and wear considerations to electrodeposited zinc, galvanizing, nickel, chromium, and thermal spray options, plus coding-based design selection.

  • Corrosion basics9:25

    Explore how corrosion initiates on metal surfaces. Explain galvanic corrosion, barrier and sacrificial protection, and how galvanic series and delta V influence coating performance.

  • Wear and fatigue basics7:45

    Explore mechanical wear and surface fatigue, including abrasive, adhesive, surface fatigue, and corrosion wear, and how coatings boost wear resistance through hardness and barrier films.

  • Embrittlement,electroplating process & environmental aspects10:14

    explores hydrogen embrittlement, the electroplating process, and RoHS environmental regulations, highlighting pre-coating stress relief, baking, and factors like flux density that control coating thickness.

Requirements

  • No prerequisite knowledge is required. You'll learn required topics in step by step fashion.

Description

This course will provide you practical knowledge at field of engineering coating selection and definition during mechanical development process based on required attributes for product functionality. The course is structured in parts. The logic behind the partition based on understanding that correct application of coating will be achieved by utilizing why, what, how strategy.

Why : understand why coating is required/beneficial for the particular application.

What: evaluate main attributes of the coating which enables required functionality.

How: select most appropriate coating based on required functional attributes & define fully to attain those attributes from the supplier at consistent manner.

1. Part 1 (Why)- introduce you to basics of: corrosion, mechanical wear and fatigue, embrittlement, electroplating process and environmental topics.

2. Part 2 (What & How) - discussion of main technical attributes of common engineering coatings:

· Electrodeposited Zinc (Zn) & Hot Dip Galvanizing ( Zn)

· Hard & decorative chromium ( Cr) on metals & plastics

· Engineering Nickel (Ni)

· Electroless Nickel (Ni) on metals & plastics

· Electrodeposited Silver (Ag)

· Electrodeposited Gold (Au)

· Phosphate conversion coating

· Thermal spray (Plasma, HVOF,...)

· Anodize

· Chromate conversion coating ( Alodine)

· Passivation

· Black oxide

3. Part 3 (What) - summary and preliminary coating selection tool based on main coating's attributes. The tool present coatings with its main attributes as catalogue for more efficient preliminary selection.


Who this course is for:

  • Mechanical design professionals who seeks to enhance performance ,reliability and cost efficiency of in charge products.
  • NPI engineers who seeks to assure continual product quality and enhance waivers compliance for product's design intent.