EV Lithium Battery Pack Engineering with Case Studies

Electric Vehicle Battery Pack Selection

Selection Process considering all the technical parameters to be considered for optimal performance are explained.

Battery Pack Sizing and Methodology

Proper sizing method for achieving best range and performance for EV application is explained.

Hand calculations for battery sizing for electric and Hybrid Vehicle Application

THERMAL MANAGEMENT SYSTEM DESIGN BASIC

Challenges and requirements for thermal management design is discussed.

Active and Passive thermal management techniques are explained.

Battery Pack Mechanical Design, Packaging and Protection

Requirements for Battery pack enclosures, water and dust proof are discussed.

Structural design requirements for battery packs and cooling system integration for electric and Hybrid Vehicle Application

Battery Pack mounting and challenges

Serviceability and reliability requirements of battery pack for electric and Hybrid Vehicle Application

Battery Management System Technology

Functional requirements of a BMS controller is explained.

Safety Functions of a Battery management system

Contactor control and current measurement functions of the Battery management system.

Battery Pack and Cell Testing & Requirements

Test requirements for battery cells and packs are explained

Testing standards followed across the globe is explained

Minimum requirements to be met by the manufacturers are discussed.

Detailed Case study from two automotive manufacturers and their thermal management of Battery systems are explained.

Discussion on Thermal management selection process, methodology and Technology adopted by the manufacturer is explained in detail.