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Design Of Spring
Rating: 4.1 out of 5(10 ratings)
753 students

Design Of Spring

Types, Stresses in spring, Design of Spring
Created byPramod Magade
Last updated 10/2024
English
English [Auto],

What you'll learn

  • Understanding of Spring Types and Applications
  • Stress and Deflection Analysis
  • Design Proficiency
  • Advanced Spring Treatments

Course content

1 section6 lectures34m total length
  • Introduction5:53

    Explore the design of springs, their energy storage and motion control roles, and review helical spring types, including compression, tension, open and closely coiled, for automotive and industrial applications.

  • Types and applications of springs6:27

    Explain how a helical spring experiences torsional and direct shear stresses from a center load, and how these combine into total shear stress using coil dimensions and spring index.

  • Stress and deflection equations for helical compression Springs3:32

    Compute total shear stress and deflection in helical compression springs from torsional and directional stresses, using spring index c and wall factor k_w, or neglect curvature with k_s.

  • Design of Spring5:53

    Explore spring materials such as oil tempered carbon steel and non-ferrous alloys, and learn terms like nominal diameter, wire diameter, helix angle, pitch, free and solid lengths, and spring rate.

  • Design of Springs(Formulae)4:32

    Apply core spring design formulas to determine solid length, free length, deflection, spring rate, pitch length, and stresses, including curvature effects and ks and kw factors.

  • Deflection in Helical Spring _ Derivation _ Helical Spring Design_ Machine Desig8:17

    Derive the deflection of a helical spring from twisting movement, using theta = t l / g j and delta = theta D/2, including deflection per turn and spring rate.

Requirements

  • Fundamentals of Mechanics and Materials

Description

This course provides an in-depth exploration of springs, focusing on their types, applications, and fundamental mechanical principles essential for engineering design. It begins with a comprehensive overview of various spring types, including helical springs, multi-leaf springs, and concentric helical springs, emphasizing their functional roles in mechanical systems across industries such as automotive, aerospace, and manufacturing.

Students will learn to apply stress and deflection equations specifically for helical compression springs, allowing them to analyze performance under different loading conditions. This understanding is crucial for ensuring that spring designs meet operational requirements and safety standards.

The course also examines the behavior of springs in series and parallel configurations. By understanding how these arrangements affect overall system performance, students will be better equipped to design spring systems that optimize load distribution and functionality.

Design principles for both helical and multi-leaf springs are a major focus, guiding students through the calculations and material considerations needed for effective spring design. Attention is given to the surge phenomenon in springs, which is critical for applications involving dynamic loading and oscillations.

Practical aspects of spring design will be addressed, including the nipping of leaf springs, which enhances their strength and performance, and the shot peening process, which improves fatigue resistance and longevity. By combining theoretical knowledge with practical applications, students will develop a comprehensive understanding of spring mechanics, enabling them to tackle real-world engineering challenges related to spring design and application effectively. This course prepares students for careers in mechanical engineering and related fields, where spring systems are integral to product design and performance.

Who this course is for:

  • Mechanical Engineering Students
  • Engineering Professionals
  • Researchers and Academic
  • Technicians and Practitioners