
Optimize energy and utility consumption by adjusting reboiler and condenser duties and reducing cooling water use, and control pumps or compressors with variable speed drive to deliver the required flow.
Process simulation builds a virtual plant model to determine equipment sizing, flow rates, and operating conditions. It informs heat exchanger duty, tower tray design, and hydraulic calculations across all modes.
Size piping and equipment from heat and mass balance data to determine flow rate, feed properties, separator and shell-and-tube exchanger dimensions, hydraulic calculations for pump head or valve pressure drop.
Design the tower for multiple operating scenarios by considering varying feed compositions and turndown effects on vapor and liquid loads, including weeping point warnings and internal design choices.
Analyze shell and tube exchanger sizing using HTRI by importing process data, assessing vapor fraction and physical properties to optimize heat transfer and pressure drop.
Evaluate plant effluents by type, quantity, and frequency; choose treatment, reuse, or disposal while complying with local regulations, using sour water, separators, flare, and thermal oxidizers as examples.
Analyze medium and low pressure steam requirements and consolidation in the utility summary, including stripping steam, steam tracing for winterization, and purge needs, with energy integration possibilities.
Evaluate instrument air versus utility air and monitor flow rates in normal meter cube per hour for valves and actuators. Consider potable water, nitrogen, and heater and boiler utility needs.
So you are a student or a fresh graduate and want to explore the process engineering career and apply for jobs?
Are you a junior engineer seeking to gain deep experience in order to leverage your career or find a better job?
Or maybe you are coming from another field and want to shift your career and understand how process engineering career works?
You have come to the right place!
Through this masterclass, you shall:
Explore Process Engineering Career: You shall see the real life of a process engineer and how process engineering activities work.
Start Career with Confidence: By the end of this course, you shall take your career to the next level and become confident applying to jobs or performing your engineering tasks.
We understand that stepping into process engineering career is overwhelming. The lack of clear, structured information about the process design details, criteria and workflow can leave you feeling lost.
This is why we have designed a course that demystifies the process engineering landscape for chemical engineers.
Importance of the role of a Process Engineer
Chemical engineers have an essential role in the design, engineering, and operation of chemical plants, petrochemical facilities, oil and gas refineries, and other process industries.
The role of a process engineer is crucial as they are responsible for process design, sizing, and ensuring the necessary requirements of plant components, such as equipment, piping, and instruments are met.
Based on the requirements of a process engineer, the detailed design, material specification, and purchasing are carried out by various engineering disciplines such as piping, civil, mechanical, electrical, and instrumentation engineers.
In this course, we shall explore the following:
Role of a process engineer in a typical project
Typical activities and documents required from a process engineer such as process simulation, PFD, P&ID, and sizing calculations.
Real world examples showing how each document and activity looks like, their design criteria and information needs.
Effect of each document / activity on project workflow and downstream activities by other disciplines such as piping, instrumentation and mechanical engineers
The project workflow and different project stages and how each stage affects the level of detail in a document.
If you are a student, a fresh graduate, or even an experienced chemical engineer who intends to enter the engineering section, then this course shall be for you as it’s highly important to understand the workflow of a project.
Don't forget to check out the course curriculum and the free preview of the course!
Can’t wait to see you in the course, let’s start!